104749-0273 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490273 pn1113800d

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Information injection-pump assembly

ZEXEL 104749-0273 1047490273

MAZDA PN1113800D pn1113800d

Components :

0.	INJECTION-PUMP ASSEMBLY	104749-0273
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146643-7000
4.	_	146672-2220
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1062
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	11.8{120}
10.	NOZZLE-HOLDER	105078-0031
11.	NOZZLE	105007-1020

Scheme ###:

1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP D20
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE '01'SK3255
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0600	PUMP PLUNGER ' 6' 5-10.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-3600	COMPRESSION SPRING K=2.8
34B.	[1]	146302-3500	COMPRESSION SPRING K=2.5
34C.	[1]	146302-3700	COMPRESSION SPRING K=3.1
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-8620	HYDRAULIC HEAD D9 2X1.6 A0.6
50.	[1]	146400-8620	HYDRAULIC HEAD D9 2X1.6 A0.6
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0020	DELIVERY-VALVE ASSEMBLY 'VE1' VR35
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-8820	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-2800	BLEEDER SCREW
67/78.	[1]	146600-1000	SEAL RING
68.	[1]	146513-1620	CONTROL SHAFT R=10 W R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-3620	CONTROL LEVER '736'
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
95.	[1]	146551-5320	FULCRUM LEVER I=2.2 SKH51
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT R-L/T
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-3700	SLIDING SLEEVE '37' D0.5G2-0.3
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
123.	[3]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE '09'4XD1.6K=2.0
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET
138.	[1]	146605-1720	INLET UNION OUT B3
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
220.	[1]	146587-8300	COILED SPRING
221.	[1]	146628-0900	BRACKET
222.	[2]	139106-0300	FLAT-HEAD SCREW
224.	[1]	139106-0300	FLAT-HEAD SCREW
230.	[1]	146627-6500	BRACKET
231.	[2]	139106-0300	FLAT-HEAD SCREW
232.	[1]	146659-3600	CLAMPING BAND
235.	[1]	146627-6400	BRACKET
236.	[1]	139106-0500	FLAT-HEAD SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-5020	WIRE ' 50' 12V
243.	[1]	146621-1000	UNION NUT
245.	[3]	026512-1540	GASKET
246.	[1]	139812-1900	EYE BOLT
247.	[1]	146607-0420	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
251.	[1]	146627-6320	BRACKET
252.	[1]	139106-0300	FLAT-HEAD SCREW
275.	[1]	146612-4100	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
280.	[1]	146547-1920	CONTROL LEVER
282.	[1]	139106-1100	FLAT-HEAD SCREW
286.	[1]	139106-0000	FLAT-HEAD SCREW
287.	[1]	014020-6140	PLAIN WASHER
329.	[1]	146541-4900	PLAIN WASHER CD17 AUTO
480.	[1]	013020-6040	UNION NUT
481.	[1]	146620-2800	FLAT-HEAD SCREW
482.	[1]	146627-4200	BRACKET PN IDLE SET
483.	[2]	020106-1240	BLEEDER SCREW
800S.	[1]	146009-8120	PUMP HOUSING
800S/1/6.	[1]	146601-0100	PACKING RING
800S/1/6.	[1]	146601-0100	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
903.	[1]	146672-2220	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
906.	[1]	146643-7000	NUMBER PLATE
924.	[1]	146680-1920	DAMPER
924/1.	[1]	146680-1420	DAMPER
924/2.	[2]	139106-0300	FLAT-HEAD SCREW
924/3.	[1]	146627-9500	BRACKET
924/4.	[1]	139106-1100	FLAT-HEAD SCREW
924/5.	[1]	139106-0300	FLAT-HEAD SCREW
924/6.	[1]	146443-0100	SPACER BUSHING
924/7.	[1]	139106-0100	FLAT-HEAD SCREW
924/8.	[1]	146547-1620	CONTROL LEVER
924/9.	[2]	020105-1040	BLEEDER SCREW
931.	[1]	146547-2120	CONTROL LEVER

Include in #2:

104749-0273 as INJECTION-PUMP ASSEMBLY

104749-0283 as FUEL INJECTION PUMP

Cross reference number

ZEXEL 104749-0273 1047490273

MAZDA PN1113800D pn1113800d

Zexel num

Bosch num

Firm num

Name

104749-0273
104749-0274

PN1113800D MAZDA

INJECTION-PUMP ASSEMBLY
PN *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 35.1 34.6 35.6

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 8 5 11

Injection timing adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 31.2 29.2 33.2

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 35.1 34.1 36.1

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 34.4 30.4 38.4

Injection quantity adjustment

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 8 6 10

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 3

Governor adjustment

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 6 5 7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 7 5 9

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62.5 55 70

Basic *

Speed control lever angle

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 450 318 582

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Stop lever angle_04

Pump speed r/min 2350 2350 2350

Pressure kPa 696.5 667 726

Pressure kgf/cm2 7.1 6.8 7.4

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 3.6 3.4 3.8

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.2 0.6 1.8

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 3.6 3.3 3.9

_04

Pump speed r/min 2350 2350 2350

Timer stroke mm 7.7 7.1 8.3

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 31.2 30.2 32.2

Timer stroke TA mm 2.9 2.7 3.1

Basic *

_02

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 31 29.5 32.5

Timer stroke TA mm 2.9 2.6 3.2

_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 22 20.5 23.5

Timer stroke TA mm 1.9 1.9 1.9

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.5 1.4 1.6

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 43 38 48

Test data Ex:

0000001801 CDS LEVER/M-CSD ADJUSTMENT

CSD lever assembly adjustment specifications 1. Adjusting and fixing the side link lever With control lever on top of pump positioned at a, move side link lever B to contact stopper C and turn lever A lightly in direction P to eliminate any play in connecting rod D. Then, adjust length of rod D so that clearance between A and B is L1. 3. M-CSD adjustment When the FICD lever (E) is moved through its full stroke [until it contacts the other end of stopper (F)], adjust using the screw (I) so that the position of control lever (K) is c (L = L3). Then, fix using the nut (J). Torque nut (J) to T2. L = L3 at idle to c, L = L4 at idle to d. 4. Dashpot operating position adjustment When the control lever (K)'s position is d (L = L4), adjust the position of the screw (Q) so that the dashpot operating screw (Q) lightly contacts the end of the dashpot rod (O). Then, fix using the nut (R).
----------
a=0deg b=0deg c=9.5deg d=15.2deg L1=0.8+0.2mm L3=4.1+-0.5mm L4=6.4+-0.5mm T2=3.4~0.49N-m(0.35~0.5kgf-m)
----------
L1=0.8+-0.2mm L=L3=4.1+-0.5mm L=L4=6.4+-0.5mm