104748-2460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047482460

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Information injection-pump assembly

ZEXEL 104748-2460 1047482460

Components :

0.	INJECTION-PUMP ASSEMBLY	104748-2460
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146644-9300
4.	_	146672-1120
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2391
8.	Nozzle and Holder	16600-16A25
9.	Open Pre:MPa(Kqf/cm2)	12.7{130}
10.	NOZZLE-HOLDER	105071-1361
11.	NOZZLE	105000-1760

Scheme ###:

1/6.	[1]	146601-0200	PACKING RING
6.	[1]	146100-0320	SUPPLY PUMP D17 SVT
9.	[1]	146103-0100	COVER SVT
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2420	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE '01'SK3255
30.	[1]	146600-0800	O-RING
31.	[1]	146311-4920	PUMP PLUNGER SVT
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-0900	COMPRESSION SPRING K=0.115
35/1.	[1]	146603-8100	SHIM NMC LD28 GY1
35/1.	[1]	146603-8200	SHIM NMC LD28 GY1
35/1.	[1]	146603-8300	SHIM NMC LD28 GY1
35/1.	[1]	146603-8400	SHIM NMC LD28 GY1
35/1.	[1]	146603-8500	SHIM NMC LD28 GY1
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0600	COVER NMC LD28 GY1
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY 'VE2' VR25
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-8520	GOVERNOR COVER CD17 XE
67/1.	[1]	146508-2820	GOVERNOR COVER CD17 AUTO
67/4.	[1]	139310-0200	PLAIN WASHER
67/6.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
67/8.	[1]	146515-0020	LEVER SHAFT
67/9.	[1]	146587-6700	COILED SPRING CD17 AUTO
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER
67/12.	[1]	146540-3220	CONTROL LEVER
67/12B.	[1]	146540-3320	CONTROL LEVER ' 0'
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-3400	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT
67/78.	[1]	146600-1000	SEAL RING
68.	[1]	146510-8620	CONTROL SHAFT R=13 W R
68.	[1]	146510-8620	CONTROL SHAFT R=13 W R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-2620	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
95.	[1]	146551-4420	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT R-L/T
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2300	SLIDING SLEEVE '23' D0.5G2-0.3
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE '02'4XD1.6K=1.5
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0220	OVER FLOW VALVE
137.	[2]	139512-0200	GASKET
138.	[1]	146605-5720	INLET UNION OUT B1 B1
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146587-6400	COILED SPRING CD17 AUTO
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-6500	COILED SPRING CD17 AUTO
221.	[1]	146628-1720	BRACKET NMC CD17 XE ISC
230.	[1]	146628-4420	BRACKET NMC CD17
236.	[1]	139106-0500	FLAT-HEAD SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-2820	WIRE ' 28' 12V
243.	[1]	013020-5240	UNION NUT
245.	[3]	139512-0200	GASKET
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146606-4120	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
251.	[1]	146125-0100	FILTER NMC LD28 GY1
252.	[1]	146125-0200	COILED SPRING NMC LD28 GY1
275.	[1]	146612-2120	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
280.	[1]	146360-5220	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW
286.	[1]	014010-6140	PLAIN WASHER
287.	[1]	020106-1440	BLEEDER SCREW
329.	[1]	146541-4900	PLAIN WASHER CD17 AUTO
800S.	[1]	146019-1620	PUMP HOUSING CD17
800S/1/6.	[1]	146601-0200	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146672-1120	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
906.	[1]	146644-9300	NUMBER PLATE CD17

Include in #2:

104748-2460 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-2460 1047482460

Zexel num

Bosch num

Firm num

Name

104748-2460
104748-2462

NISSAN

INJECTION-PUMP ASSEMBLY
CD17 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 27 26.6 27.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 26.6 24.6 28.6

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 28 27 29

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 29 27 31

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 28.3 26.3 30.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.8 12.8 16.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 6

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 27.4 25.4 29.4

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 5.1 4.1 6.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 5.1 3.1 7.1

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Boost compensator adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15.2 10.7 19.7

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 8.9 8.9 8.9

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 12.4 7.4 17.4

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 8.9 8.9 8.9

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 52.5 47.5 57.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 47.5 42.5 52.5

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1200 1200 1200

Overflow quantity cm3/min 350 220 480

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1200 1200 1200

Pressure kPa 373 344 402

Pressure kgf/cm2 3.8 3.5 4.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Pressure kPa 372.5 333 412

Pressure kgf/cm2 3.8 3.4 4.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 510 471 549

Pressure kgf/cm2 5.2 4.8 5.6

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 667 628 706

Pressure kgf/cm2 6.8 6.4 7.2

Oil temperature degC 55 52 58

0000001101

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.9 2.7 3.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 1.6 1.2 2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.9 2.6 3.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 8.15 7.7 8.6

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 16.5 15.5 17.5

Timer stroke TA mm 2.3 2.1 2.5

Timer stroke variation dT mm 0.6 0.6 0.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 14 12 16

Timer stroke TA mm 1.7 1.3 2.1

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 44 39 49

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment Adjust adjusting bolt so that the starting injection quantity is within the standard. Fix using nut. (A): Lock nut. (B): Stopping lever (C): Adjustment bolt
----------

----------
L=5.9~8.2mm

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Timer advance adjustment (refer to Fig 1 [O], 3 [Q]). (1)Determine the timer advance angle from the graph in Fig. 3 (Q). (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. 2. Setting the intermediate lever position (refer to fig 1 and fig 2) (1)Insert a block gauge L1 between the idling set screw (G) and the control lever (F). (2)Align the intermediate lever (D) with the aligning line (J) and position it perpendicularly. 3. W-CSD lever adjustment [refer to fig 1 (O) and fig 2 (P)] (1)After completing (2) above, remove the block gauge L2. (2)Insert a block gauge (I) L3 determined from the graph (L-theta) in figure 3 (Q) between the idling set screw (G) and the control lever (F). (3)Fix screw (B) so that the W-CSD lever (C)'s roller contacts the intermediate lever (D). Fix using the nut. Note: The temperature of the wax at adjustment must not exceed a. X:Temperature theta (deg C) Y1:Timer stroke TA (mm) Y2:Control lever L dimension (mm; control lever position) K:Vertical position M:TA-theta line 10 <= theta (deg C) <= 20: TA = -0.0355 theta + 1.995 20 <= theta (deg C) <= 60: TA = -0.03515 theta + 1.988 N:L-theta graph theta (deg C) <= 10: L = 4.6 10 <= theta (deg C) <= 20: L = -0.17 theta + 6.3 20 <= theta (deg C) <= 28.5: L = -0.235 theta + 7.6 28.5 <= theta (deg C) <= 36: L = -0.12theta + 4.32
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L1=L=2.9+-0.05mm L2=2.9mm L3=L+-0.05mm a=30degC
----------