104748-2432 ZEXEL F 01G 09W 00J BOSCH INJECTION-PUMP ASSEMBLY f01g09w00j 1047482432

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 01G 09W 00J f01g09w00j

ZEXEL 104748-2432 1047482432

Cross reference number

BOSCH F 01G 09W 00J f01g09w00j

ZEXEL 104748-2432 1047482432

Zexel num

Bosch num

Firm num

Name

104748-2432

F 01G 09W 00J

INJECTION-PUMP ASSEMBLY
K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 27 26.6 27.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 26 24 28

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 27 26 28

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 28.1 26.1 30.1

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 27.5 25.5 29.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 26 24 28

Oil temperature degC 55 52 58

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.8 12.8 16.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.8 11.3 18.3

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 6

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 8 7 9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Boost compensator adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 12.6 8.1 17.1

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 7.1 7.1 7.1

Remarks
From idle

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 10.1 5.1 15.1

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 7.1 7.1 7.1

Remarks
From idle

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 57.5 47.5 67.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 57.5 47.5 67.5

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1200 1200 1200

Overflow quantity cm3/min 350 220 480

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1200 1200 1200

Pressure kPa 333 304 362

Pressure kgf/cm2 3.4 3.1 3.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 294 373

Pressure kgf/cm2 3.4 3 3.8

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 470.5 431 510

Pressure kgf/cm2 4.8 4.4 5.2

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 637.5 598 677

Pressure kgf/cm2 6.5 6.1 6.9

Oil temperature degC 55 52 58

0000001101

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.8 1.5 2.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 0.6 0 1.2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.8 1.4 2.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.35 6.9 7.8

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Timer advance adjustment (refer to [O], [Q]). (1)Determine the timer advance angle from the graph (Q). (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. 2. Intermediate lever position setting [refer to (O), (P)] (1)Insert a block gauge (I) L1 between the idling set screw (G) and the control lever (F). (2)Align the intermediate lever (D) with the aligning line (J) and position it perpendicularly. (3)Position screw (E) against the control lever (F) and fix the nut. 3. W-CSD lever adjustment [refer to (O) and (P)] (1)Insert a block gauge (I) L2 determined from the graph (Q) between the idling set screw (G) and the control lever (F). (2)Fix screw (B) so that the W-CSD lever (C)'s roller contacts the intermediate lever (D). Fix using the nut. Note: The temperature of the wax at adjustment must not exceed a. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever L dimension [mm; control lever position (deg)] K:Vertical position Graph TA-t: 10 <= t (deg C) <= 20 TA = -0.027t + 1.09 20 <= t (deg C) <= 40 TA = -0.0275 t + 1.1 L-theta graph: t (deg C) <= 10 L = 4.6 10< t (deg C) <= 20 L = -0.17t+6.3 20 < t (deg C) < 28.5: L = -0.235t + 7.6 28.5 < t (deg C) < 36: L = -0.12t + 4.32
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L1=2.9+-0.05mm L2=L1+-0.05mm a=30degC
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