104748-2340 ZEXEL 9 460 610 244 BOSCH INJECTION-PUMP ASSEMBLY 9460610244 1047482340

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 610 244 9460610244

ZEXEL 104748-2340 1047482340

Cross reference number

BOSCH 9 460 610 244 9460610244

ZEXEL 104748-2340 1047482340

Zexel num

Bosch num

Firm num

Name

104748-2340
104748-2342

9 460 610 244

NISSAN

INJECTION-PUMP ASSEMBLY
CD17 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30 29.5 30.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.9 11.4 18.4

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 28.7 26.7 30.7

Injection timing adjustment_04

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30 29 31

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 26.8 24.8 28.8

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.9 11.9 17.9

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9.8 8.3 11.3

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9.8 7.8 11.8

Difference in delivery mm3/st. 2.5

Governor adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Boost compensator adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 16.65 13.3 20

Remarks
From idle

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 70

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1200 1200 1200

Overflow quantity cm3/min 348 216 480

Stop lever angle

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 304 363

Pressure kgf/cm2 3.4 3.1 3.7

Basic *

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 294 373

Pressure kgf/cm2 3.4 3 3.8

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 470.5 431 510

Pressure kgf/cm2 4.8 4.4 5.2

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 637.5 598 677

Pressure kgf/cm2 6.5 6.1 6.9

0000001101

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.1 1.8 2.4

Basic *

_02

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.1 1.7 2.5

_03

Pump speed r/min 1800 1800 1800

Timer stroke mm 4.6 4 5.2

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.4 6.8 8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 0 -1 1

Control lever angle beta deg. 42 37 47

Control lever angle gamma deg. 11 10.5 11.5

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure the dimension L from the lever tip to the flange face (A). 2. Measure the lever angle from the pin hole R (plate). (B): lever angle measuring hole Alpha = a beta: b
----------
R=44mm L=15.4~18.1mm
----------
R=44mm a=1~-1deg b=37~47deg L=15.4~18.1mm