104748-1660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047481660 8944088700


104748-1660 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104748-1660 1047481660
ISUZU 8944088700 8944088700

Components :

0. INJECTION-PUMP ASSEMBLY 104748-1660
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER 105078-0040
11. NOZZLE

Include in #2:

104748-1660 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-1660 1047481660
ISUZU 8944088700 8944088700


Zexel num
Bosch num
Firm num
Name
104748-1660 
104748-1662 
 
8944088700  ISUZU
INJECTION-PUMP ASSEMBLY
4EC1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   28.5 28 29
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   27.3 25.8 28.8
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   28.5 27.5 29.5
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   25.1 23.6 26.6
Oil temperature degC   55 52 58
Injection timing adjustment_05
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   25.5 23.9 27.1
Difference in delivery mm3/st.   3
Oil temperature degC   55 52 58
Injection timing adjustment_06
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   23 20 26
Oil temperature degC   55 52 58
Injection quantity adjustment
Pump speed r/min   2965 2965 2965
Average injection quantity mm3/st.   11 8 14
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2965 2965 2965
Average injection quantity mm3/st.   11 8 14
Difference in delivery mm3/st.   3.5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 50
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 50
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   370 240 500
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   363 343 383
Pressure kgf/cm2   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   363 343 383
Pressure kgf/cm2   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure kPa   539 510 568
Pressure kgf/cm2   5.5 5.2 5.8
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2300 2300 2300
Pressure kPa   637 608 666
Pressure kgf/cm2   6.5 6.2 6.8
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.1 2.9 3.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   620 520 720
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.1 2.9 3.3
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Timer stroke mm   6.1 5.7 6.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   7.4 7.1 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104748-1660
Adjustment of the V-FICD 1. Adjust to obtain S. 2. At negative pressure P1, confirm the full stroke. A:Control lever B:Actuator shaft
----------
S=1+1mm P1=-53.3kPa(-400mmHg)
----------
S=1+1mm




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