104748-1642 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047481642

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104748-1642 1047481642

Cross reference number

ZEXEL 104748-1642 1047481642

Zexel num

Bosch num

Firm num

Name

104748-1642
104748-1643

ISUZU

INJECTION-PUMP ASSEMBLY
4EC1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 31.2 30.7 31.7

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2965 2965 2965

Average injection quantity mm3/st. 11.1 7.6 14.6

Injection timing adjustment_03

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 25.3 21.8 28.8

Injection timing adjustment_04

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 26.9 24.8 29

Injection timing adjustment_05

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 27 25 29

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 31.2 30.2 32.2

Injection timing adjustment_07

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 29.7 27.7 31.7

Injection quantity adjustment

Pump speed r/min 2965 2965 2965

Average injection quantity mm3/st. 11.1 8.1 14.1

Difference in delivery mm3/st. 3.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 3

Remarks
Insert a 4.5+-0.1 mm shim between the C/L and the full speed position and measure injection quantity.

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 2

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 50

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 369 240 498

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 362.5 343 382

Pressure kgf/cm2 3.7 3.5 3.9

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 186.5 157 216

Pressure kgf/cm2 1.9 1.6 2.2

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 362.5 343 382

Pressure kgf/cm2 3.7 3.5 3.9

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Pressure kPa 539.5 510 569

Pressure kgf/cm2 5.5 5.2 5.8

Stop lever angle_05

Pump speed r/min 2300 2300 2300

Pressure kPa 617.5 588 647

Pressure kgf/cm2 6.3 6 6.6

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.1 2.9 3.3

Basic *

_02

Pump speed r/min 620 520 720

Timer stroke mm 0.5 0.5 0.5

_03

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.1 2.8 3.4

_04

Pump speed r/min 2000 2000 2000

Timer stroke mm 6.1 5.5 6.7

_05

Pump speed r/min 2300 2300 2300

Timer stroke mm 7.4 7 7.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18.1 17.6 18.6

Timer stroke variation dT mm 0.8 0.6 1

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18.1 17.1 19.1

Timer stroke variation dT mm 0.8 0.4 1.2

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 7 5.5 8.5

Timer stroke variation dT mm 2.2 1.6 2.8

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 45 40 50

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD (perform with W-FICD released) 1. Adjust to obtain L1. 2. Confirm that L2 is obtained when negative pressure P1 (kPa) {P2 (mmHg)} is applied to the actuator. Adjust the stroke using the actuator stroke adjusting screw (F). (A): Pin (B): Actuator shaft (C): Control lever (D): Actuator (E): Lock nut (torque T)
----------
L1=1+1mm L2=1.6+-0.1mm P1=-46.7kPa P2=-350mmHg
----------
L1=1+1mm L2=1.6+-0.1mm T=1.2~1.5N-m{0.12~0.15kgf-m}

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph (W) [(V), (W)]. 2. Adjustment of the position of the intermediate lever. Insert a shim L3 between the control lever (I) and the idle screw (G). Align the intermediate lever (F) with the aligning mark (J) and then fix the intermediate lever adjusting screw (E) so that (E) contacts the shim between (E) and (I). [(U), (V)] 3. Adjustment of the FICD Insert a shim L4 between the control lever (I) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (O) Timer stroke adjustment (mm) (P): lever angle (deg) (Q): lever angle (deg) The (Q) indicates the clearance between the control lever and the idle set screw. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (R): cooling water temperature (deg C) (S): cooling water temperature: increase direction N:Pump speed (M): timer piston stroke (mm) (K): colored ring (Z): lever position (mm)
----------
L3=1.2+-0.05mm L4=L3+-0.05mm L5=-mm
----------
L3=1.2+-0.05mm L5=-mm R1=-degC R2=-degC M1=-mm M2=-mm K1=-deg K2=-deg Z1=-mm Z2=-mm