104748-1640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047481640 8941698032

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104748-1640 1047481640

ISUZU 8941698032 8941698032

Cross reference number

ZEXEL 104748-1640 1047481640

ISUZU 8941698032 8941698032

Zexel num

Bosch num

Firm num

Name

104748-1640
104748-1643

8941698032 ISUZU

INJECTION-PUMP ASSEMBLY
4EC1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 30 29.5 30.5

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 28.8 27.3 30.3

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 30 29 31

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 26.6 25.1 28.1

Oil temperature degC 55 52 58

Injection timing adjustment_05

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 27 25.4 28.6

Difference in delivery mm3/st. 3.5

Oil temperature degC 55 52 58

Injection timing adjustment_06

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 23 20 26

Oil temperature degC 55 52 58

Injection quantity adjustment

Pump speed r/min 2965 2965 2965

Average injection quantity mm3/st. 11 8 14

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2965 2965 2965

Average injection quantity mm3/st. 11 8 14

Difference in delivery mm3/st. 3.5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 50

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 50

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 370 240 500

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 363 343 383

Pressure kgf/cm2 3.7 3.5 3.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Pressure kPa 363 343 383

Pressure kgf/cm2 3.7 3.5 3.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 2000 2000 2000

Pressure kPa 539 510 568

Pressure kgf/cm2 5.5 5.2 5.8

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2300 2300 2300

Pressure kPa 637 608 666

Pressure kgf/cm2 6.5 6.2 6.8

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.1 2.9 3.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 620 520 720

Timer stroke mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.1 2.9 3.3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2000 2000 2000

Timer stroke mm 6.1 5.7 6.5

Oil temperature degC 50 48 52

_05

Pump speed r/min 2300 2300 2300

Timer stroke mm 7.4 7.1 7.8

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18 17.8 18.2

Timer stroke TA mm 2.3 2.3 2.3

Timer stroke variation dT mm 0.8 0.7 0.9

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18 17 19

Timer stroke variation dT mm 0.8 0.4 1.2

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 9 8 10

Timer stroke variation dT mm 2.2 2.2 2.2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 45 40 50

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph. Timer stroke (mm), (1) TA=-0.0235t+1.17 Lever position (deg) (2) theta = -0.0625t+4.85 (-20 <= t <= 20) Theta 2 = -0.12t + 6 (20 deg C <= t <= 50 deg C) Lever position (mm) (3) L1 = -0.02075t+1.585 (-20 <= t <= 20) L2=-0.039t+1.95 (20<=t<=50) (3 shows the gap between the control lever and the idle set screw.) 2. Adjustment of the position of the intermediate lever. Insert a shim L1 between the control lever (I) and the idle set screw (G). Align the intermediate lever (F) with the aligning line (J) and fix screw (E) so that it contacts the control lever. 3. Adjustment of the FICD Insert a shim L2 between the control lever (I) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever via the rod (D). X:Temperature t (deg C) Y1:Timer stroke (mm) Y2:Control lever position (deg) (S) Cold advancer: cooling water temperature: increase direction M:Standard point N:Pump speed (R) Cooling water temperature (O) Timer piston stroke (P) Lever position (deg) (Q) lever position (mm)
----------
L1=1.2+-0.05mm L2=L1+-0.05mm
----------
L1=1.2+-0.05mm N1=100r/min a=20degC b=-20degC O1=0.7+-0.4mm O2=1.6+-0.6mm c=3.6+-1deg d=6.1+-3deg Q1=1.2+-0.3mm Q2=2+-1mm