Rating:
Information injection-pump assembly
BOSCH
9 460 612 579
9460612579
ZEXEL
104748-0470
1047480470
Components :
| 0. | INJECTION-PUMP ASSEMBLY | 104748-0470 |
| 1. | _ | |
| 2. | FUEL INJECTION PUMP | |
| 3. | NUMBER PLATE | 146962-0300 |
| 4. | _ | 146672-6420 |
| 5. | CAPSULE | |
| 6. | ADJUSTING DEVICE | |
| 7. | NOZZLE AND HOLDER ASSY | 105141-2240 |
| 8. | Nozzle and Holder | S210 13 640 |
| 9. | Open Pre:MPa(Kqf/cm2) | 13.2{135} |
| 10. | NOZZLE-HOLDER | 105071-1530 |
| 11. | NOZZLE | 105000-1740 |
Include in #2:
104748-0470
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 612 579
9460612579
ZEXEL
104748-0470
1047480470
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
32.6
32.1
33.1
Difference in delivery
mm3/st.
3
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
18.4
15.9
20.9
Injection timing adjustment_03
Pump speed
r/min
2325
2325
2325
Average injection quantity
mm3/st.
34.9
31.8
38
Injection timing adjustment_04
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
32.6
31.6
33.6
Injection timing adjustment_05
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
29.8
26.8
32.8
Injection quantity adjustment
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
18.4
16.4
20.4
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2800
2800
2800
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
11.2
10.2
12.2
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
4
Governor adjustment_03
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
11.2
9.7
12.7
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
46
46
Basic
*
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1375
1375
1375
Overflow quantity
cm3/min
411
282
540
Stop lever angle
Pump speed
r/min
1375
1375
1375
Pressure
kPa
461
432
490
Pressure
kgf/cm2
4.7
4.4
5
Basic
*
Stop lever angle_02
Pump speed
r/min
1375
1375
1375
Pressure
kPa
461
432
490
Pressure
kgf/cm2
4.7
4.4
5
Stop lever angle_03
Pump speed
r/min
1800
1800
1800
Pressure
kPa
579
550
608
Pressure
kgf/cm2
5.9
5.6
6.2
Stop lever angle_04
Pump speed
r/min
2325
2325
2325
Pressure
kPa
706
677
735
Pressure
kgf/cm2
7.2
6.9
7.5
0000001101
Pump speed
r/min
1375
1375
1375
Timer stroke
mm
4.2
4
4.4
Basic
*
_02
Pump speed
r/min
700
700
700
Timer stroke
mm
0.7
-0.1
1.5
_03
Pump speed
r/min
1375
1375
1375
Timer stroke
mm
4.2
3.9
4.5
_04
Pump speed
r/min
1800
1800
1800
Timer stroke
mm
6.7
6.1
7.3
_05
Pump speed
r/min
2325
2325
2325
Timer stroke
mm
7.8
7.4
8.2
_06
Pump speed
r/min
670
520
820
Timer stroke
mm
0.5
0.5
0.5
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
23
22
24
Timer stroke variation dT
mm
0.6
0.4
0.8
Basic
*
_02
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
23
21.5
24.5
Timer stroke variation dT
mm
0.6
0.3
0.9
_03
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
11
9.5
12.5
Timer stroke variation dT
mm
1.8
1.2
2.4
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.5
1.4
1.6
Control lever angle alpha
deg.
25
21
29
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 SIDE LINK LEVER ADJUSTMENT
Side link lever adjustment
1. Adjusting the side link lever
(1)Hold the control lever in the position a.
(2)Adjust the length of the rod D so that a pin L1 can pass between the side link B and the actuator bracket C at A, then fix.
Wire length confirmation
Accelerator wire
(1)Idle position: L2
(2)Idle~full: L3
----------
a=0deg L1=Dia.5.8-0.2mm L2=161+-3mm L3=34.0+-4mm
----------
----------
a=0deg L1=Dia.5.8-0.2mm L2=161+-3mm L3=34.0+-4mm
----------
0000001901 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
(1)Determine the timer advance angle using the graph.
(2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained.
2. Adjust dimension L.
Adjust using turnbuckle B so that the dimension L is as described on the graph.
C = control lever gap
D = timer stroke
Y1 = timer stroke TA
Y2 = control lever gap L
X = temperature t
----------
----------
----------
----------
0000002001 DASHPOT ADJUSTMENT
Adjustment of the dash pot
1. Maintain at control lever (A) position a [clearance L between the idle screw and the control lever (A)].
2. In the above condition, adjust the position of the dashpot B so that the end of the dashpot contacts control lever A, and then fix using the switch nut D.
----------
a=13deg L=9+-1mm SW=SW22
----------
L=9+-1mm SW=SW22
----------
a=13deg L=9+-1mm SW=SW22
----------
L=9+-1mm SW=SW22