104748-0460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480460

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104748-0460 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 104748-0460 1047480460

Cross reference number

ZEXEL 104748-0460 1047480460

Zexel num

Bosch num

Firm num

Name

104748-0460

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-5370

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 32.8 32.3 33.3

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 14.7 12.2 17.2

Injection timing adjustment_03

Pump speed r/min 2125 2125 2125

Average injection quantity mm3/st. 33.2 30.1 36.3

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 32.8 31.8 33.8

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 31.2 28.2 34.2

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 14.7 12.7 16.7

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 7

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 14.8 13.8 15.8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 5.8

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 7.8

Governor adjustment_04

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 14.8 13.3 16.3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 46 46

Basic *

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 429 300 558

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 510 481 539

Pressure kgf/cm2 5.2 4.9 5.5

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Pressure kPa 510 481 539

Pressure kgf/cm2 5.2 4.9 5.5

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 579 550 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_04

Pump speed r/min 2125 2125 2125

Pressure kPa 745 716 774

Pressure kgf/cm2 7.6 7.3 7.9

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.5 3.3 3.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.5 3.2 3.8

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.7 4.1 5.3

_04

Pump speed r/min 2125 2125 2125

Timer stroke mm 7.6 6.8 8.4

_05

Pump speed r/min 650 650 650

Timer stroke mm 0.7 -0.1 1.5

_06

Pump speed r/min 600 450 750

Timer stroke mm 0.5 0.5 0.5

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 25 24 26

Timer stroke variation dT mm 0.8 0.6 1

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 25 23.5 26.5

Timer stroke variation dT mm 0.8 0.5 1.1

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 19.2 17.7 20.7

Timer stroke variation dT mm 2 2 2

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.5 1.4 1.6

Control lever angle alpha deg. 30 26 34

Control lever angle beta deg. 44 41 47

Test data Ex:

0000001801 IDLING SWITCH ADJUSTMENT

Idle switch confirmation Confirm that the switch turns ON at the idle lever position. Adjustment of the V-FICD 1. V-FICD installation position adjustment (1)Hold the control lever in the position a. (2)Adjust the position of the bracket so that the clearance between the control lever's roller and the actuator's hook at initial installation is L1. Then, fix using the nut. 2. V-FICD stroke adjustment (1)Move the actuator through its full stroke. (2)Adjust the adjusting screw so that the control lever position is b (the distance between the control lever and the idle switch is L2), then fix using the nut. (3)Confirm full stroke at P1 {P2}. (A): (distance at installation) (B): idle switch (C): adjusting screw (D) : (from idle)
----------
a=0deg b=2.5deg L1=3+-1mm L2=1.6+-1mm P1=-66.7kPa P2=-500mmHg
----------
b=2.5deg L1=3+-1mm L2=1.6+-1mm T1=6~9N-m(0.6~0.9kgf-m) T2=12~15N-m(1.2~1.5kgf-m) T3=1.2~1.5Nm(0.12~0.15kgf-m)

0000001901 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing the M-CSD (1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D). 2. M-FICD adjustment (1)Move the CSD lever A through its full stroke (until the stopper B contacts the other face). (2)Adjust screw E so that the control lever G's position is b (the gap between the control lever and the idling set screw is L2). Then fix using the nut F. H:From idle
----------
L1=0.5+2mm L2=3+-1mm a=0deg b=4.5deg
----------
L1=0.5+2mm L2=3+-1mm b=4.5deg T=6~9N-m(0.6~0.9kgf-m)

0000002001 POTENTIOMETER ADJUSTMENT

Confirm potentiometer output voltage Control lever (1) Full position: V1 (Adjusting point) (2)Idle position: V2 (checking point) Applied voltage Vi
----------
V1=9.1+-0.03V V2=1.6+-0.7V Vi=10.00V
----------