104748-0411 ZEXEL 9 460 612 570 BOSCH INJECTION-PUMP ASSEMBLY 9460612570 1047480411


104748-0411 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 570 9460612570
ZEXEL 104748-0411 1047480411

Components :

0. INJECTION-PUMP ASSEMBLY 104748-0411
1. _
2. FUEL INJECTION PUMP 104648-0411
3. NUMBER PLATE 146961-7900
4. _ 146672-6420
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2240
8. Nozzle and Holder S210 13 640
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105071-1530
11. NOZZLE 105000-1740

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-4120 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2400 PUMP PLUNGER
32. [1] 146301-0400 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3400 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-1020 HYDRAULIC HEAD
50. [1] 146403-1020 HYDRAULIC HEAD
50. [1] 146403-1020 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-5020 GOVERNOR COVER
67/1. [1] 146805-1520 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-2800 BLEEDER SCREW
67/23. [1] 146927-9620 BRACKET
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-5320 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-1120 CONTROL LEVER
72B. [1] 146830-1220 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
80. [1] 146547-9820 CONTROL LEVER
81. [1] 146549-7400 SPACER BUSHING
86. [2] 146549-4121 RACK
95. [1] 146551-2620 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-1000 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0920 OVER FLOW VALVE
137. [2] 026512-1540 GASKET D15.4&12.2T1.50
138. [1] 146608-6820 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
214. [1] 146542-1400 BUSHING
215. [1] 146542-1500 BUSHING
217. [1] 146542-5700 SLOTTED WASHER
218. [1] 146592-4500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-4900 COILED SPRING
221. [1] 146930-2720 BRACKET
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-2220 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1540 GASKET D15.4&12.2T1.50
246. [1] 139812-1900 EYE BOLT
247. [1] 146608-6420 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 014010-6140 PLAIN WASHER D13&6.5T1
252. [1] 139006-4400 BLEEDER SCREW
275. [1] 146612-6421 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146361-0920 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
294. [1] 146665-8020 INLET UNION
800S. [1] 146019-5120 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
890S. [1] 146949-0220 LEVER GROUP
903. [1] 146672-6420 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146961-7900 NAMEPLATE
924. [1] 146680-5220 DAMPER
924/1. [1] 146930-2820 BRACKET
924/2. [1] 146680-2520 DAMPER
924/3. [1] 146621-4100 UNION NUT
924/4. [3] 010206-1040 HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104748-0411 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 570 9460612570
ZEXEL 104748-0411 1047480411


Zexel num
Bosch num
Firm num
Name
104748-0411 
104748-0412 
9 460 612 570 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   35.7 35.2 36.2
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   30.8 28.8 32.8
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   35.7 34.7 36.7
Difference in delivery mm3/st.   3
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2325 2325 2325
Average injection quantity mm3/st.   32 29.9 34.1
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   12.7 10.7 14.7
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   12.7 10.2 15.2
Difference in delivery mm3/st.   4.5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10 9 11
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10 8.5 11.5
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   42 42
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   42 42
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1375 1375 1375
Overflow quantity cm3/min   410 280 540
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1375 1375 1375
Pressure kPa   461 432 490
Pressure kgf/cm2   4.7 4.4 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1375 1375 1375
Pressure kPa   461 422 500
Pressure kgf/cm2   4.7 4.3 5.1
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2325 2325 2325
Pressure kPa   7.6 -31.4 46.6
Pressure kgf/cm2   7.2 6.8 7.6
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1375 1375 1375
Timer stroke mm   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   670 670 670
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1375 1375 1375
Timer stroke mm   4.2 3.8 4.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   2325 2325 2325
Timer stroke mm   7.8 7.3 8.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   28 27 29
Timer stroke TA mm   3.6 3.4 3.8
Timer stroke variation dT mm   0.6 0.6 0.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   28 26.5 29.5
Timer stroke TA mm   3.6 3.2 4
Oil temperature degC   50 48 52
_03
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   16 14.5 17.5
Timer stroke TA mm   2.4 1.6 3.2
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 SIDE LINK LEVER ADJUSTMENT

Test data 104748-0411
Side link lever adjustment 1. Adjusting the side link lever (1)Hold the control lever in the position a. (2)Adjust the length of the rod D so that a pin L1 can pass between the side link B and the actuator bracket C at A, then fix. Wire length confirmation Accelerator wire (1)Idle position: L2 (2)Idle~full: L3
----------
a=0deg L1=Dia.5.8-0.2mm L2=161+-3mm L3=34.0+-4mm
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0000001901 W-CSD ADJUSTMENT

Test data 104748-0411
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. 2. Adjust dimension L. Adjust using turnbuckle B so that the dimension L is as described on the graph. C = control lever gap D = timer stroke Y1 = timer stroke TA Y2 = control lever gap L X = temperature t
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Group cross 104748-0411 ZEXEL

9 460 610 547 
 
INJECTION-PUMP ASSEMBLY
104748-0411  

104748-0412 
9 460 612 570 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
RFG713800A 
INJECTION-PUMP ASSEMBLY
RF
 
RFG713800B 
INJECTION-PUMP ASSEMBLY
RF
9 460 611 756 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 625 
RFG713800C 
INJECTION-PUMP ASSEMBLY
RF
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