104748-0330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480330


104748-0330 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104748-0330 1047480330

Components :

0. INJECTION-PUMP ASSEMBLY 104748-0330
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE 146900-0700
4. _ 146672-0920
5. CAPSULE
6. ADJUSTING DEVICE 593175-3522
7. NOZZLE AND HOLDER ASSY 105141-2240
8. Nozzle and Holder S210 13 640
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105071-1530
11. NOZZLE 105000-1740

Scheme ###:

1/6. [1] 146601-0100 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP D20
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0001 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1120 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0220 CAM PLATE '02'SK3074
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER ' 7' 5-11.
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3400 COMPRESSION SPRING K=2.25
34B. [1] 146302-3300 COMPRESSION SPRING K=2.05
35/1. [1] 146603-0700 SHIM
35/1. [1] 146603-0800 SHIM
35/1. [1] 146603-0900 SHIM
35/1. [1] 146603-1000 SHIM
35/1. [1] 146603-1100 SHIM
35/1. [1] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 139106-0000 FLAT-HEAD SCREW
39. [1] 146310-0100 COVER
40. [2] 139106-0000 FLAT-HEAD SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM
48/1. [1] 146603-0100 SHIM
48/1. [1] 146603-0200 SHIM
48/1. [1] 146603-0300 SHIM
48/1. [1] 146603-0400 SHIM
48/1. [1] 146603-0500 SHIM
48/1. [1] 146603-0600 SHIM
48/1. [1] 146690-1400 SHIM
48/1. [1] 146690-1500 SHIM
48/1. [1] 146690-1600 SHIM
48/1. [1] 146690-1700 SHIM
48/1. [1] 146690-1800 SHIM
48/1. [1] 146690-1900 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-4820 HYDRAULIC HEAD
50. [1] 146400-4820 HYDRAULIC HEAD
50. [1] 146400-4820 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3800 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [4] 146433-0100 GASKET
55. [4] 146430-0020 DELIVERY-VALVE ASSEMBLY 'VE1' VR35
56. [4] 146432-0000 COMPRESSION SPRING K=0.48
58. [4] 146440-0220 FITTING D0.45 L=50
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146502-4221 GOVERNOR COVER
67/1. [1] 146605-8121 GOVERNOR COVER NMC VC INLET
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1800 UNION NUT
67/15. [1] 146526-3400 BLEEDER SCREW
67/16. [1] 146526-2900 BLEEDER SCREW
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-0300 THREADED PIN
67/201B. [1] 146545-0400 THREADED PIN
67/201C. [1] 146545-0500 THREADED PIN
67/202. [1] 139208-0100 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-5820 CONTROL SHAFT R=10 W R
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-1620 CONTROL LEVER '716'
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146541-3600 LEVER SHAFT
95. [1] 146551-7020 FULCRUM LEVER I=2.2 SKH51
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0000 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT R-L/T
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-4500 SLIDING SLEEVE '45' D0.5G2-0.5
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG
117/1. [1] 146577-1900 PLUG
117/1. [1] 146577-2000 PLUG
117/1. [1] 146577-2100 PLUG
117/1. [1] 146577-2200 PLUG
117/1. [1] 146577-2300 PLUG
117/1. [1] 146577-2400 PLUG
117/1. [1] 146577-2500 PLUG
117/1. [1] 146577-2600 PLUG
117/1. [1] 146577-2700 PLUG
117/1. [1] 146577-2800 PLUG
117/1. [1] 146577-2900 PLUG
117/1. [1] 146577-3000 PLUG
117/1. [1] 146577-3100 PLUG
117/1. [1] 146577-3200 PLUG
117/1. [1] 146577-3300 PLUG
117/1. [1] 146577-6700 PLUG
117/1. [1] 146577-6800 PLUG
117/1. [1] 146577-6900 PLUG
117/1. [1] 146577-7000 PLUG
117/1. [1] 146577-7100 PLUG
117/1. [1] 146577-7200 PLUG
117/1. [1] 146577-7300 PLUG
117/1. [1] 146577-7400 PLUG
117/1. [1] 146577-7500 PLUG
117/1. [1] 146577-7600 PLUG
117/1. [1] 146577-7700 PLUG
117/1. [1] 146577-7800 PLUG
117/1. [1] 146577-7900 PLUG
117/1. [1] 146577-8000 PLUG
117/1. [1] 146577-8100 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE D14
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE '09'4XD1.6K=2.0
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1540 GASKET
138. [1] 146609-8320 INLET UNION B2
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
221. [1] 146625-2520 BRACKET
222. [1] 139106-0400 FLAT-HEAD SCREW
232. [1] 146659-0800 CLAMPING BAND
235. [1] 146629-5220 BRACKET
236. [1] 020106-2540 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-0720 WIRE ' 7' 12V
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1540 GASKET
246. [1] 139812-0500 EYE BOLT
247. [1] 146609-9920 INLET UNION IN B3
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-2700 BRACKET
276. [2] 010010-1640 BLEEDER SCREW
280. [1] 146360-5520 COVER
281. [1] 146600-0800 O-RING
282. [2] 020106-1640 BLEEDER SCREW
329. [1] 146541-4900 PLAIN WASHER CD17 AUTO
484. [1] 146537-2220 PLATE TKC P322
800S. [1] 146019-0620 PUMP HOUSING
800S/1/6. [1] 146601-0100 PACKING RING
800S/1/6. [1] 146601-0100 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
902. [1] 146670-3821 MICROSWITCH
902/1. [1] 146670-2510 MICROSWITCH
902/2. [1] 146626-4420 BRACKET TKC P322 RF
902/3. [1] 146541-5120 CONTROL LEVER TKC P322 RF
902/4. [1] 139106-0400 FLAT-HEAD SCREW
902/5. [2] 010206-2040 HEX-SOCKET-HEAD CAP SCREW
903. [1] 146672-0920 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING
905. [1] 593175-3522 ADJUSTING DEVICE
906. [1] 146900-0700 NAMEPLATE

Include in #2:

104748-0330 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-0330 1047480330


Zexel num
Bosch num
Firm num
Name
104748-0330 
104748-0335 
 
  MAZDA
INJECTION-PUMP ASSEMBLY
R2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.7 38.2 39.2
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   13.1 10.1 16.1
Injection timing adjustment_03
Pump speed r/min   2125 2125 2125
Average injection quantity mm3/st.   34 32 36
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.7 37.7 39.7
Injection timing adjustment_05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   32.7 30.7 34.7
Injection quantity adjustment
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   13.1 11.1 15.1
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   4
Governor adjustment
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   8 6 10
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   4
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   42 42
Basic   *
Speed control lever angle
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   430 298 562
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   441.5 412 471
Pressure kgf/cm2   4.5 4.2 4.8
Basic   *
Stop lever angle_02
Pump speed r/min   500 500 500
Pressure kPa   186.5 157 216
Pressure kgf/cm2   1.9 1.6 2.2
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   441.5 412 471
Pressure kgf/cm2   4.5 4.2 4.8
Stop lever angle_04
Pump speed r/min   2125 2125 2125
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.8 4.6 5
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.3 2.7 3.9
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.8 4.5 5.1
_04
Pump speed r/min   2125 2125 2125
Timer stroke mm   8.4 7.8 9
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   32.7 32.2 33.2
Timer stroke TA mm   4 3.8 4.2
Basic   *
_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   32.7 31.2 34.2
Timer stroke TA mm   4 3.7 4.3
_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   21.1 19.6 22.6
Timer stroke TA mm   1.6 0.9 2.3
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   30 28 32
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 M-CSD ADJUSTMENT

Test data 104748-0330
M-CSD adjustment 1. Fixing the M-CSD (1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D). TT 2. M-FICD adjustment (1)Move the CSD lever (A) through its full stroke. (2)Adjust screw (E) so that the control lever (G)'s position is b (the clearance between the control lever and the idling set screw is L2). Then fix using the nut (F). TT Pump speed NE H = from idle to position b
----------
L1=0.5+1mm L2=5.5+-1mm a=0deg b=8deg NE=-r/min T=4.9~7N-m(0.5~0.7kgf-m)
----------
L1=0.5+1mm L2=5.5+-1mm T=4.9~7N-m(0.5~0.7kgf-m)

0000001901 MICROSWITCH ADJUSTMENT

Test data 104748-0330
Microswitch adjustment 1. Set the control lever position at a (distance from the idling setscrew is L1). 2. Adjust the lever screw so that the microswitch turns ON and fix using the nut. Adjustment of the V-FICD 1. V-FICD installation position adjustment (1)Maintain the control lever position b. (2)Adjust the position of the bracket so that the clearance between the control lever's roller and the actuator's hook at initial installation is L2. Then, fix using the nut. 2. V-FICD stroke adjustment (1)Move the actuator through its full stroke. (2)Adjust the adjusting screw so that the control lever clearance is c (the clearance between the control lever and the idling set screw is L3), then fix using the nut. (3)Confirm full stroke at P1 {P2}. A = from idle B = adjusting screw C = gap at installation D = microswitch
----------
a=12.5deg b=0deg c=5deg L1=8.5+-1mm L2=2+2-1mm L3=3.4+-1mm
----------
a=12.5deg c=5deg L1=8.5+-1mm L2=2+2-1mm L3=3.4+-1mm

0000002001 FICD BRACKET&CONTROL LEVER

Test data 104748-0330
FICD bracket and control lever assembly L = ensure at least L
----------

----------
L=3 or more mm




Have questions with 104748-0330?





Group cross 104748-0330 ZEXEL

Mazda 

104748-0330  

104748-0335 
 
 
INJECTION-PUMP ASSEMBLY
R2
9 460 613 746 
 
INJECTION-PUMP ASSEMBLY
R2
9 460 611 223 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 620 
R26513800A 
INJECTION-PUMP ASSEMBLY
R2
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