Rating:
Information injection-pump assembly
BOSCH
9 460 610 230
9460610230
ZEXEL
104748-0242
1047480242
MAZDA
RF3913800B
rf3913800b
Cross reference number
BOSCH
9 460 610 230
9460610230
ZEXEL
104748-0242
1047480242
MAZDA
RF3913800B
rf3913800b
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
35.9
35.4
36.4
Difference in delivery
mm3/st.
2.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
12.8
9.8
15.8
Injection timing adjustment_03
Pump speed
r/min
2325
2325
2325
Average injection quantity
mm3/st.
32.2
30.2
34.2
Injection timing adjustment_04
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
35.9
34.9
36.9
Injection timing adjustment_05
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
31
29
33
Injection quantity adjustment
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
12.8
10.8
14.8
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
6
Governor adjustment
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
8
7
9
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
8
6
10
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
42
42
Basic
*
Speed control lever angle
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1375
1375
1375
Overflow quantity
cm3/min
410
278
542
Stop lever angle
Pump speed
r/min
1375
1375
1375
Pressure
kPa
460.5
431
490
Pressure
kgf/cm2
4.7
4.4
5
Basic
*
Stop lever angle_02
Pump speed
r/min
600
600
600
Pressure
kPa
245.5
216
275
Pressure
kgf/cm2
2.5
2.2
2.8
Stop lever angle_03
Pump speed
r/min
1375
1375
1375
Pressure
kPa
460.5
431
490
Pressure
kgf/cm2
4.7
4.4
5
Stop lever angle_04
Pump speed
r/min
2325
2325
2325
Pressure
kPa
706
677
735
Pressure
kgf/cm2
7.2
6.9
7.5
0000001101
Pump speed
r/min
1375
1375
1375
Timer stroke
mm
4.2
4
4.4
Basic
*
_02
Pump speed
r/min
1375
1375
1375
Timer stroke
mm
4.2
3.9
4.5
_03
Pump speed
r/min
1800
1800
1800
Timer stroke
mm
6.7
6.1
7.3
_04
Pump speed
r/min
2325
2325
2325
Timer stroke
mm
7.8
7.2
8.4
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
28.2
27.2
29.2
Timer stroke TA
mm
3.6
3.4
3.8
Basic
*
_02
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
28.2
26.7
29.7
Timer stroke TA
mm
3.6
3.3
3.9
_03
Pump speed
r/min
1375
1375
1375
Average injection quantity
mm3/st.
16.1
14.6
17.6
Timer stroke TA
mm
2.4
1.7
3.1
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.5
1.4
1.6
Control lever angle alpha
deg.
20
16
24
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 CDS LEVER/M-CSD ADJUSTMENT
CSD lever assembly adjustment specifications
1. Fixing the side link lever
With the side link levers (A), (B) contacting the stopper (C), adjust the length of the connecting rod (E) so that the clearance between side link lever(D)'s hook and levers (A), (B) is L1.
2. Fixing the M-CSD
With roller holder advanced 0 deg, adjust lever shaft ball pin so that it contacts roller holder. Then adjust position of M-CSD lever F using screw O so that clearance between M-CSD lever F and stopper G is L2. Fix using nut P. Tighten P to torque T.
3. Fixing the CSD lever and the side link lever connecting rod
Move CSD lever (F) through full stroke (until it contacts other stopper). Adjust length of rod (H) connecting side link lever (I) and CSD lever (F) so that position of control lever (J) on top of pump is a (L3) and fix. (Target speed NE.)
4. Fix using the pump supporting bracket
With the bracket Q pushed in the direction of the arrow, set the distance between the bracket Q and the bolt R to L4 and fix using the bolt R.
U = at from idle to A
----------
L1=0.5+1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) a=13deg NE=1,900r/min L4=0mm
----------
L1=0.5+-1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) L3=8.5+-1mm a=13deg L4=0mm
----------
L1=0.5+1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) a=13deg NE=1,900r/min L4=0mm
----------
L1=0.5+-1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) L3=8.5+-1mm a=13deg L4=0mm
0000001901 DASHPOT ADJUSTMENT
Adjustment of the dash pot
Adjust screw (C) so that the end of screw (C) contacts the end of the dashpot when the control lever (A) is a (clearance L) from the idle position. Then, fix using the nut (D).
(B) = dashpot
----------
L=8.5mm a=13deg
----------
L=8.5mm
----------
L=8.5mm a=13deg
----------
L=8.5mm