104748-0211 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480211

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104748-0211 1047480211

Cross reference number

ZEXEL 104748-0211 1047480211

Zexel num

Bosch num

Firm num

Name

104748-0211
104748-0215

MAZDA

INJECTION-PUMP ASSEMBLY
R2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 38.7 38.2 39.2

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 13.1 10.1 16.1

Injection timing adjustment_03

Pump speed r/min 2125 2125 2125

Average injection quantity mm3/st. 34 32 36

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 38.7 37.7 39.7

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 32.7 30.7 34.7

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 13.1 11.1 15.1

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 4

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12 6 18

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 4

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 42 42

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 430.2 298.2 562.2

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 510 481 539

Pressure kgf/cm2 5.2 4.9 5.5

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 294.5 265 324

Pressure kgf/cm2 3 2.7 3.3

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 510 481 539

Pressure kgf/cm2 5.2 4.9 5.5

Stop lever angle_04

Pump speed r/min 2125 2125 2125

Pressure kPa 745.5 716 775

Pressure kgf/cm2 7.6 7.3 7.9

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.5 3.3 3.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.5 3.2 3.8

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.7 4.1 5.3

_04

Pump speed r/min 2125 2125 2125

Timer stroke mm 7.6 7 8.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 28.2 27.2 29.2

Timer stroke TA mm 2.7 2.5 2.9

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 28 26.5 29.5

Timer stroke TA mm 2.7 2.4 3

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 18 16.5 19.5

Timer stroke TA mm 1.5 0.8 2.2

0000001501

Pump speed r/min 1500 1500 1500

Atmospheric pressure difference kPa -18.7 -18.7 -18.7

Atmospheric pressure difference mmHg -140 -140 -140

Average injection quantity mm3/st. 34.1 33.1 35.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -18.7 -18.7 -18.7

Atmospheric pressure difference mmHg -140 -140 -140

Average injection quantity mm3/st. 34.1 32.6 35.6

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.5 1.4 1.6

Control lever angle alpha deg. 30 26 34

Control lever angle beta deg. 45 40 50

Test data Ex:

0000001801 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing the M-CSD (1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D). TT 2. M-FICD adjustment (1)Move the CSD lever (A) through its full stroke. (2)Adjust screw (E) so that the control lever (G)'s position is b (the clearance between the control lever and the idling set screw is L2). Then fix using the nut (F). TT Pump speed NE H = from idle to position b
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L1=0.5+2mm L2=4.8+-1mm a=0deg b=7deg T=6~9Nm(0.6~0.9kgfm)
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L1=0.5+2mm L2=4.8+-1mm T=6~9Nm(0.6~0.9kgfm) b=7deg

0000001901 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. Adjustment of the V-FICD (1)Operate the V-actuator through its full stroke. (2)Adjust the V-actuator screw so that the control lever position is a (clearance from the screw is L). X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
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N1=1500r/min a=5deg L=3.4+-1mm
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