104748-0200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480200 rf3513800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104748-0200 1047480200

MAZDA RF3513800 rf3513800

Cross reference number

ZEXEL 104748-0200 1047480200

MAZDA RF3513800 rf3513800

Zexel num

Bosch num

Firm num

Name

104748-0200
104748-0202

RF3513800 MAZDA

INJECTION-PUMP ASSEMBLY
RF *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1375 1375 1375

Average injection quantity mm3/st. 35.9 35.4 36.4

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 12.8 9.8 15.8

Injection timing adjustment_03

Pump speed r/min 2325 2325 2325

Average injection quantity mm3/st. 31.2 29.2 33.2

Injection timing adjustment_04

Pump speed r/min 1375 1375 1375

Average injection quantity mm3/st. 35.9 34.9 36.9

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 31.1 29.1 33.1

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 12.8 10.8 14.8

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8 6 10

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 42 42

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1375 1375 1375

Overflow quantity cm3/min 410 278 542

Stop lever angle

Pump speed r/min 1375 1375 1375

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Pressure kPa 245.5 216 275

Pressure kgf/cm2 2.5 2.2 2.8

Stop lever angle_03

Pump speed r/min 1375 1375 1375

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Stop lever angle_04

Pump speed r/min 2325 2325 2325

Pressure kPa 706 677 735

Pressure kgf/cm2 7.2 6.9 7.5

0000001101

Pump speed r/min 1375 1375 1375

Timer stroke mm 4.7 4.5 4.9

Basic *

_02

Pump speed r/min 1375 1375 1375

Timer stroke mm 4.7 4.4 5

_03

Pump speed r/min 2000 2000 2000

Timer stroke mm 8.4 7.8 9

_04

Pump speed r/min 2325 2325 2325

Timer stroke mm 9.7 9.1 10.3

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1375 1375 1375

Average injection quantity mm3/st. 28.2 27.2 29.2

Timer stroke TA mm 4.1 3.9 4.3

Basic *

_02

Pump speed r/min 1375 1375 1375

Average injection quantity mm3/st. 28 26.5 29.5

Timer stroke TA mm 4.1 3.8 4.4

_03

Pump speed r/min 1375 1375 1375

Average injection quantity mm3/st. 16 14.5 17.5

Timer stroke TA mm 2.9 2.9 2.9

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.5 1.4 1.6

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 45 40 50

Test data Ex:

0000001801 CSD LEVER/M-CSD ADJUSTMENT

CSD lever assembly adjustment specifications 1. Fixing the side link lever With the side link levers (A), (B) contacting the stopper (C), adjust the length of the connecting rod (E) so that the clearance between side link lever(D)'s hook and levers (A), (B) is L1. 2. Fixing the CSD lever stopper At roller holder advance angle a, adjust the lever shaft ball pin to contact the roller holder. At this time, fix the stopper (G) so that the distance between the CSD lever (F) and the stopper (G) is L2. 3. Fix the CSD lever and the side link lever connecting rod. Move CSD lever (F) through its full stroke (until it contacts other stopper). Then, adjust length of rod (H) connecting side link lever (I) and CSD lever (F) so that position of control lever (J) on top of the pump is b and fix. At idle to b, L3. 4. Fixing the pump supporting bracket With the bracket (M) pushed in the direction of the arrow, set the distance shown in the figure between the bracket (M) and the bolt (N) to L4 and fix.
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L1=0.5+1mm L2=0.5+2mm L3=6.4mm L4=0mm a=0deg b=10deg
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Alpha=20+-4deg L1=0.5+1mm L2=0.5+2mm L3=6.4mm L4=0mm