104746-6760 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466760 8972263330

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104746-6760 1047466760

ISUZU 8972263330 8972263330

Cross reference number

ZEXEL 104746-6760 1047466760

ISUZU 8972263330 8972263330

Zexel num

Bosch num

Firm num

Name

104746-6760
104746-6761

8972263330 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 600 600 600

Boost pressure kPa 22.7 21.4 24

Boost pressure kgf/cm2 0.23 0.216 0.244

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 35.5 35 36

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1225 1225 1225

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 59.4 58.9 59.9

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 29.8 25.8 33.8

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 600 600 600

Boost pressure kPa 22.7 21.4 24

Boost pressure kgf/cm2 0.23 0.216 0.244

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 35.5 34.5 36.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 1050 1050 1050

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 58 54.5 61.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1225 1225 1225

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 59.4 58.4 60.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1900 1900 1900

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 71.2 67.2 75.2

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 29.1 26.1 32.1

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 29.1 26.1 32.1

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 365 365 365

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7.1 5.1 9.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 365 365 365

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7.1 5.1 9.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 365 365 365

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1500 1500 1500

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Overflow quantity cm3/min 650 520 780

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1500 1500 1500

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Pressure kPa 422 402 442

Pressure kgf/cm2 4.3 4.1 4.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1500 1500 1500

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Pressure kPa 422 402 442

Pressure kgf/cm2 4.3 4.1 4.5

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke mm 2.8 2.6 3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke mm 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke mm 2.8 2.6 3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke mm 3.8 3.4 4.2

Oil temperature degC 50 48 52

_05

Pump speed r/min 2150 2150 2150

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke mm 5.3 5 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

BCS stroke mm 1.3 1.2 1.4

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjusting method [applied voltage Vi, dummy bolt (C)] 1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt (C) and adjust the potentiometer so that the output voltage is V1 (V). 3. Remove the dummy bolt (C) after the completion of adjustment. Confirm that the potentiometer output voltage is within the above mentioned standards between the control lever's adjusting point and the idling position. N:Pump speed V:Output voltage Q:Injection quantity P:Boost pressure A:Adjusting point B:Checking point Q2:Idle Q3:Full speed (C): Dummy bolt (D): Bracket for mounting the dummy bolt (E): Part numbers of the dummy bolt and the nut 146526-3300 (bolt) 42L 013020-6040 (nut)
----------
N1=750(r/min) N2=365(r/min) V1=4.10+-0.03(V) V2=(1.55+-0.45)(V) V3=(7.72+-0.83)(V) Q1=10.5+-1.0(cm3/1,000st) Q2=7.1+-2.0(cm3/1,000st) Vi=10V
----------
N1=750(r/min) N2=365(r/min) V1=4.10+-0.03(V) V2=(1.55+-0.45)(V) V3=(7.72+-0.83)(V) Q1=10.5+-1.0(cm3/1,000st) Q2=7.1+-2.0(cm3/1,000st) Vi=10V

0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. After completing potentiometer adjustment, install the vacuum type fast idle control device (V-FICD). 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L3. 3. Insert the L2 shim between the control lever (B) and the idle set screw (C). 4. Adjust using the stroke adjusting screw (D) so that the actuator moves through its full stroke, then fix using the nut (E). 5. Apply the negative pressure of P1kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. 6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L3.
----------
L2=1.4+-0.1mm L3=1+1mm P1=-53.3kPa P2=-400mmHg
----------
L=1+1mm