104746-6240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466240 8971361011

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104746-6240 1047466240

ISUZU 8971361011 8971361011

Cross reference number

ZEXEL 104746-6240 1047466240

ISUZU 8971361011 8971361011

Zexel num

Bosch num

Firm num

Name

104746-6240
104746-6241

8971361011 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 63 62.5 63.5

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 35.9 32.4 39.4

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 43.1 39.6 46.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 63 62 64

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 71.3 67.3 75.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 22.2 19.2 25.2

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 22.2 19.2 25.2

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1400 1400 1400

Overflow quantity cm3/min 630 500 760

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 3.9 3.5 4.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 1950 1950 1950

Timer stroke mm 5.3 5 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 18 22

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjusting method [applied voltage Vi, dummy bolt (C)] 1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt (C) and adjust the potentiometer so that the output voltage is V1 (V). 3. Remove the dummy bolt (C) after the completion of adjustment. Confirm that the potentiometer output voltage is within the above mentioned standards between the control lever's adjusting point and the idling position. N:Pump speed V:Output voltage Q:Injection quantity P:Boost pressure A:Adjusting point B:Checking point Q2:Idle Q3:Full speed (C): Dummy bolt (D): Bracket for mounting the dummy bolt (E): Part numbers of the dummy bolt and the nut 146526-3300 (bolt) 42L 013020-6040 (nut)
----------
N1=750r/min Q1=9.7+-1cm3/1,000st V1=3.80+-0.03V Vi=10V
----------
N1=750r/min N2=375r/min V1=3.80+-0.03V V2=(1.62+-0.45)V V3=(7.24+-0.45)V Q1=9.7+-1.0cm3/1,000st Q2=8.4+-2.0 cm3/1,000st Idle Q3=Full speed P1=-kPa P2=-mmHg