104746-5740 ZEXEL 9 460 614 986 BOSCH INJECTION-PUMP ASSEMBLY 9460614986 1047465740 8980059980


104746-5740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 986 9460614986
ZEXEL 104746-5740 1047465740
ISUZU 8980059980 8980059980

Cross reference number

BOSCH 9 460 614 986 9460614986
ZEXEL 104746-5740 1047465740
ISUZU 8980059980 8980059980


Zexel num
Bosch num
Firm num
Name
104746-5740 
9 460 614 986 
8980059980  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   55.1 54.6 55.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   33.4 29.4 37.4
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   40.8 36.8 44.8
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   55.1 54.1 56.1
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   60.8 56.3 65.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   26 23 29
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   26 23 29
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   8.6 6.6 10.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   8.6 6.6 10.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   630 500 760
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke mm   3.9 3.5 4.3
Oil temperature degC   50 48 52
_05
Pump speed r/min   2050 2050 2050
Timer stroke mm   5.3 5 5.7
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   39 34 44

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104746-5740
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 to the actuator and confirm the full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm




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