104746-5464 ZEXEL F 01G 09W 0G2 BOSCH INJECTION-PUMP ASSEMBLY f01g09w0g2 1047465464 8973503964


104746-5464 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09W 0G2 f01g09w0g2
ZEXEL 104746-5464 1047465464
ISUZU 8973503964 8973503964

Components :

0. INJECTION-PUMP ASSEMBLY 104746-5464
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE
4. _ 146672-1720
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0400 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1920 DRIVE SHAFT
12/1. [1] 146200-1900 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
12/5. [1] 146206-0400 COILED SPRING
17. [1] 146204-0100 PLAIN WASHER
20. [1] 146210-7720 ROLLER SET
24. [1] 146303-0400 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0301 SLOTTED WASHER
29. [1] 146220-7220 CAM PLATE
30. [1] 146600-6200 GASKET
31. [1] 146300-5300 PUMP PLUNGER
32. [1] 146301-0500 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146306-4500 COMPRESSION SPRING
34B. [1] 146306-2400 COMPRESSION SPRING
34C. [1] 146302-5600 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-6200 GASKET
37. [1] 146310-0000 COVER
38. [2] 146622-0300 BLEEDER SCREW
39. [1] 146310-5500 COVER
40. [2] 146622-0300 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0800 GUIDE PIN
50. [1] 146402-5220 HYDRAULIC HEAD
50. [1] 146402-5220 HYDRAULIC HEAD
50. [1] 146402-5220 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
58. [4] 149300-0521 PRESSURE-CONTROL VALVE
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146504-5120 GOVERNOR COVER
67/1. [1] 146806-8220 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/23. [1] 146936-1300 BRACKET
67/24. [2] 139006-4500 BLEEDER SCREW
67/64. [1] 146936-2920 BRACKET
67/68. [2] 139006-4400 BLEEDER SCREW
67/69. [1] 146620-6100 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/102. [1] 146935-7700 BRACKET
67/103. [1] 139006-4800 BLEEDER SCREW
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146811-1920 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146831-1800 CONTROL LEVER STAMP:118
72B. [1] 146831-1900 CONTROL LEVER STAMP:119
72C. [1] 146832-7900 CONTROL LEVER
72D. [1] 146832-8000 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146855-0320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-2600 PLAIN WASHER
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG L5.6
117/1. [1] 146877-4800 PLUG L5.7
117/1. [1] 146877-4900 PLUG L5.8
117/1. [1] 146877-5000 PLUG L5.9
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-1620 CAPSULE
130/2. [1] 146422-1100 BLEEDER SCREW
130/3. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146688-3220 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
137. [2] 139514-0200 GASKET
145. [1] 146621-4901 UNION NUT
147. [1] 146600-5000 O-RING
158. [1] 020105-0940 BLEEDER SCREW
159. [1] 146625-8000 PLATE
163. [1] 139006-5700 BLEEDER SCREW
205. [1] 029470-4030 WOODRUFF KEY
206. [1] 013121-4140 UNION NUT
207. [1] 029321-4050 LOCKING WASHER
220. [1] 146587-5000 COILED SPRING
233. [1] 146658-8920 WIRE
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-4901 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-1200 EYE BOLT
247. [1] 146677-5920 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 146125-0101 FILTER
252. [1] 146125-0200 COILED SPRING
260. [1] 146611-2121 BRACKET
261. [2] 146621-4700 UNION NUT
262. [1] 139008-0900 BLEEDER SCREW
264. [1] 016500-5010 O-RING
270. [1] 146615-5620 TOOTHED GEAR
270/1. [1] 146615-5600 TOOTHED GEAR
270/2. [1] 146615-5700 COUPLING PLATE
270/3. [4] 146622-2000 BLEEDER SCREW
310. [1] 146685-7720 POTENTCIOMETER
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146648-2900 JOINT CONNECTION
310/4B. [1] 146648-3000 JOINT CONNECTION
310/4C. [1] 146648-3100 JOINT CONNECTION
310/4D. [1] 146648-3200 JOINT CONNECTION
310/4E. [1] 146648-3300 JOINT CONNECTION
310/4F. [1] 146648-4700 JOINT CONNECTION
310/4G. [1] 146648-5300 JOINT CONNECTION
310/4H. [1] 146649-1700 JOINT CONNECTION
310/4I. [1] 146649-7700 JOINT CONNECTION
310/4K. [1] 146649-7900 JOINT CONNECTION
310/4M. [1] 146649-8100 JOINT CONNECTION
310/4O. [1] 146649-8300 JOINT CONNECTION
310/4P. [1] 146649-9400 JOINT CONNECTION
310/5. [1] 146661-0601 BOOT
800S. [1] 146020-2020 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-1320 COMPRESSION SPRING
805S. [1] 146574-0920 PARTS SET
810S. [1] 146600-6320 REPAIR SET
821S. [1] 146210-7820 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
839S. [1] 146421-1820 CAPSULE
903. [1] 146672-1720 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING
905. [1] 146679-5520 ADJUSTING DEVICE
906. [1] 146979-7300 NAMEPLATE
912. [1] 139006-4700 BLEEDER SCREW
913. [1] 013020-6040 UNION NUT

Include in #2:

104746-5464 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09W 0G2 f01g09w0g2
ZEXEL 104746-5464 1047465464
ISUZU 8973503964 8973503964


Zexel num
Bosch num
Firm num
Name
104746-5464 
F 01G 09W 0G2 
8973503964  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1-L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
(Solenoid timer adjustment condition)
OFF
  OFF
Timer measuring device installation position
Low pressure side
  LOW PRESSURE SIDE
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   72.7 72.2 73.2
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   54.8 49.3 60.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   64.5 59 70
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   71.4 65.9 76.9
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   72.7 71.7 73.7
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   83.9 79.4 88.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   28.4 25.4 31.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   28.4 25.4 31.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.6 8.6 12.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.6 8.6 12.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity with S/T ON cm3/min   1120 890 1350
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T ON kPa   667 628 706
Pressure with S/T ON kgf/cm2   6.8 6.4 7.2
Pressure with S/T OFF kPa   598 578 618
Pressure with S/T OFF kgf/cm2   6.1 5.9 6.3
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1300 1300 1300
Pressure with S/T ON kPa   569 510 628
Pressure with S/T ON kgf/cm2   5.8 5.2 6.4
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure with S/T OFF kPa   569 530 608
Pressure with S/T OFF kgf/cm2   5.8 5.4 6.2
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   598 578 618
Pressure with S/T OFF kgf/cm2   6.1 5.9 6.3
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_05
Pump speed r/min   1900 1900 1900
Pressure with S/T OFF kPa   696 657 735
Pressure with S/T OFF kgf/cm2   7.1 6.7 7.5
Oil temperature degC   50 48 52
Stop lever angle_06
Pump speed r/min   2200 2200 2200
Pressure with S/T OFF kPa   824 755 893
Pressure with S/T OFF kgf/cm2   8.4 7.7 9.1
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T ON mm   4.1 3.7 4.5
Timer stroke with S/T OFF mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1300 1300 1300
Timer stroke with S/T ON mm   1.7 1.2 2.2
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Timer stroke with S/T ON mm   4.1 3.6 4.6
Timer stroke with S/T OFF mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   1800 1800 1800
Timer stroke with S/T OFF mm   4.1 3.7 4.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   2200 2200 2200
Timer stroke with S/T OFF mm   4.8 4.5 5.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.6 3.5 3.7
KF dimension mm   7.7 7.6 7.8
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.2 0.18 0.22
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104746-5464
Adjusting method (applied voltage Vi, dummy bolt method) 1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the potentiometer so that the output voltage is V1. 3. After completing adjustment remove the dummy bolt. Confirm that the potentiometer output voltage is as specified above at the control lever idle position and full position. N:Pump speed Q:Injection quantity V:Output voltage A:Adjusting point B:Checking point C/L: control lever position I:Idle F:Full speed (C) Corresponding to dummy bolt 146526-3300 (D) Corresponding to nut 013020-6040
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V Vi=10V
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V V2=(1.53+-0.61V) V3=7.70+-0.72V

0000001901 V-FICD ADJUSTMENT

Test data 104746-5464
Adjustment of the V-FICD 1. Mount the V-FICD after the completion of potentiometer adjustment. 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L2. 3. Insert the L1 shim between the control lever (D) and the idle set screw (C). 4. Adjust the stroke adjusting screw (E) so that the actuator moves through its full stroke, then fix using nut (F). Note When adjustment is not possible using the stroke adjusting screw (E), move the actuator rod position using (G), (H) and (I). Then, readjust the stroke using (E) and (F). 5. Apply negative pressure P1 to the actuator and confirm the full stroke. 6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L2.
----------
L1=1.1+-0.1mm L2=1.0mm P1=-53.3kPa(-400mmHg)
----------
L1=1.1+-0.1mm L2=1++mm T1=1.4~2.0N-m(0.14~0.20kgf-m) T2=3.4~4.9N-m(0.35~0.50kgf-m)




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