104746-5440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047465440 8973503940

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104746-5440 1047465440

ISUZU 8973503940 8973503940

Cross reference number

ZEXEL 104746-5440 1047465440

ISUZU 8973503940 8973503940

Zexel num

Bosch num

Firm num

Name

104746-5440
104746-5441

8973503940 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1-L * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

(Solenoid timer adjustment condition) OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 72.7 72.2 73.2

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 54.8 49.3 60.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 64.5 59 70

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 71.4 65.9 76.9

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 72.7 71.7 73.7

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 83.9 79.4 88.4

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 28.4 25.4 31.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 28.4 25.4 31.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 10.6 8.6 12.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 10.6 8.6 12.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 70 110

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 70 110

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity with S/T ON cm3/min 1120 890 1350

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T ON kPa 667 628 706

Pressure with S/T ON kgf/cm2 6.8 6.4 7.2

Pressure with S/T OFF kPa 598 578 618

Pressure with S/T OFF kgf/cm2 6.1 5.9 6.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1300 1300 1300

Pressure with S/T ON kPa 569 520 618

Pressure with S/T ON kgf/cm2 5.8 5.3 6.3

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 569 540 598

Pressure with S/T OFF kgf/cm2 5.8 5.5 6.1

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1600 1600 1600

Pressure with S/T ON kPa 667 628 706

Pressure with S/T ON kgf/cm2 6.8 6.4 7.2

Pressure with S/T OFF kPa 598 578 618

Pressure with S/T OFF kgf/cm2 6.1 5.9 6.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_05

Pump speed r/min 1900 1900 1900

Pressure with S/T OFF kPa 696 667 725

Pressure with S/T OFF kgf/cm2 7.1 6.8 7.4

Oil temperature degC 50 48 52

Stop lever angle_06

Pump speed r/min 2200 2200 2200

Pressure with S/T OFF kPa 824 765 883

Pressure with S/T OFF kgf/cm2 8.4 7.8 9

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T ON mm 4.1 3.7 4.5

Timer stroke with S/T OFF mm 2.5 2.3 2.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1300 1300 1300

Timer stroke with S/T ON mm 1.7 1.2 2.2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1600 1600 1600

Timer stroke with S/T ON mm 4.1 3.6 4.6

Timer stroke with S/T OFF mm 2.5 2.3 2.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 4.1 3.7 4.5

Oil temperature degC 50 48 52

_05

Pump speed r/min 2200 2200 2200

Timer stroke with S/T OFF mm 4.8 4.5 5.2

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 7.7 7.6 7.8

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Have questions with 104746-5440?

Group cross 104746-5440 ZEXEL

Isuzu

104746-5400

9 460 614 582

8973247780

INJECTION-PUMP ASSEMBLY
4JA1

104746-5410

9 460 614 120

8973315970

INJECTION-PUMP ASSEMBLY
4JG1

104746-5430

104746-5431

8973503930