104746-1381 ZEXEL 9 460 611 028 BOSCH INJECTION-PUMP ASSEMBLY 9460611028 1047461381 8971091191

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Information injection-pump assembly

BOSCH 9 460 611 028 9460611028

ZEXEL 104746-1381 1047461381

ISUZU 8971091191 8971091191

Components :

0.	INJECTION-PUMP ASSEMBLY	104746-1381
1.	_
2.	FUEL INJECTION PUMP	104646-1381
3.	NUMBER PLATE	146924-5600
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE	146679-3821
7.	NOZZLE AND HOLDER ASSY	105118-5922
8.	Nozzle and Holder	8-97109-103-1
9.	Open Pre:MPa(Kqf/cm2)	18.1{185}
10.	NOZZLE-HOLDER	105048-3230
11.	NOZZLE	105017-1730

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0820	DRIVE SHAFT
12/1.	[1]	146200-0800	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-4120	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0100	SLOTTED WASHER
29.	[1]	146220-0720	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-4000	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-3500	COMPRESSION SPRING
34B.	[1]	146302-3600	COMPRESSION SPRING
34C.	[1]	146302-3400	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
35/1.	[0]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-5100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
48/1.	[2]	146690-1400	SHIM
48/1.	[2]	146690-1500	SHIM
48/1.	[2]	146690-1600	SHIM
48/1.	[2]	146690-1700	SHIM
48/1.	[2]	146690-1800	SHIM
48/1.	[2]	146690-1900	SHIM
48/1.	[2]	146690-5800	SHIM
48/1.	[2]	146690-5900	SHIM
48/1.	[2]	146690-6000	SHIM
48/1.	[2]	146690-6100	SHIM
48/1.	[2]	146690-6200	SHIM
48/1.	[2]	146690-6300	SHIM
48/1.	[2]	146690-6400	SHIM
48/1.	[2]	146690-6500	SHIM
48/1.	[2]	146690-6600	SHIM
48/1.	[2]	146690-6700	SHIM
48/1.	[2]	146690-6800	SHIM
48/1.	[2]	146690-6900	SHIM
48/1.	[2]	146690-7000	SHIM
48/1.	[2]	146690-7100	SHIM
48/1.	[2]	146690-7200	SHIM
48/1.	[2]	146690-7300	SHIM
48/1.	[2]	146690-7400	SHIM
48/1.	[2]	146690-7500	SHIM
48/1.	[2]	146690-7800	SHIM
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146402-3420	HYDRAULIC HEAD
50.	[1]	146402-3420	HYDRAULIC HEAD
50.	[1]	146402-3420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-1420	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0200	COMPRESSION SPRING
58.	[4]	146440-1520	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-8920	GOVERNOR COVER
67/1.	[1]	146508-1221	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2800	BLEEDER SCREW
67/23.	[1]	146932-0701	BRACKET
67/24.	[2]	139006-4500	BLEEDER SCREW
67/64.	[1]	146932-0800	BRACKET
67/69.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
67/78.	[1]	146600-4400	SEAL RING
67/102.	[1]	146932-1100	BRACKET
67/103.	[1]	139006-4800	BLEEDER SCREW
67/105.	[1]	139006-4400	BLEEDER SCREW
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN
67/201B.	[1]	146545-3500	THREADED PIN
67/201C.	[1]	146545-3600	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146810-1020	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146831-1800	CONTROL LEVER
72B.	[1]	146831-1900	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-4600	UNION NUT
95.	[1]	146865-2020	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
117/1.	[1]	146877-0000	PLUG
117/1.	[1]	146877-0100	PLUG
117/1.	[1]	146877-0200	PLUG
117/1.	[1]	146877-0300	PLUG
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[3]	139106-0200	FLAT-HEAD SCREW
124.	[1]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0320	CAPSULE
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0720	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146666-8920	INLET UNION
158.	[1]	020105-0940	BLEEDER SCREW
159.	[1]	146932-0900	PLATE
163.	[1]	020146-1270	BLEEDER SCREW
205.	[1]	025804-1610	WOODRUFF KEY
220.	[1]	146587-5000	COILED SPRING
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146609-4620	INLET UNION
280.	[1]	146361-0523	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW
287.	[1]	020306-4040	O-RING
310.	[1]	146684-5720	POTENTCIOMETER
310/1.	[1]	146684-5700	POTENTCIOMETER
310/2.	[2]	139104-0400	FLAT-HEAD SCREW
310/3.	[1]	146621-0500	UNION NUT
310/4.	[1]	146620-2900	FLAT-HEAD SCREW
310/5.	[1]	146614-2300	JOINT CONNECTION
310/6.	[1]	146661-0401	BOOT
800S.	[1]	146018-6320	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP
836S/1.	[1]	146598-0700	CAP
836S/1.	[1]	146598-0800	CAP
836S/1.	[1]	146598-0900	CAP
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
905.	[1]	146679-3821	ADJUSTING DEVICE
906.	[1]	146924-5600	NAMEPLATE
912.	[1]	139006-4700	BLEEDER SCREW
913.	[1]	013020-6040	UNION NUT

Include in #2:

104746-1381 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 028 9460611028

ZEXEL 104746-1381 1047461381

ISUZU 8971091191 8971091191

Zexel num

Bosch num

Firm num

Name

104746-1381

9 460 611 028

8971091191 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 56.7 56.2 57.2

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 24.3 20.8 27.8

Oil temperature degC 55 52 58

Injection timing adjustment_03

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 67.8 62.8 72.8

Oil temperature degC 52 50 54

Injection timing adjustment_04

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 56.7 55.7 57.7

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 39.1 34.6 43.6

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 31 26.5 35.5

Oil temperature degC 48 46 50

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 24.3 21.3 27.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 7.3 5.3 9.3

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 3

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 7.3 4.8 9.8

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 10 110

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF

0000000901

Pump speed r/min 1400 1400 1400

Overflow quantity cm3/min 360 210 510

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1900 1900 1900

Pressure kPa 559 530 588

Pressure kgf/cm2 5.7 5.4 6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1150 1150 1150

Timer stroke mm 1 0.3 1.7

Oil temperature degC 50 48 52

_03

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.7 2.4 3

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 3.9 3.3 4.5

Oil temperature degC 50 48 52

_05

Pump speed r/min 1950 1950 1950

Timer stroke mm 5.3 4.9 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjusting specifications (oval) N:Pump speed V:Output voltage Q:Injection quantity A:Adjusting point B:Checking point C1:Idle C2:Full lever position Adjusting method (applied voltage Vi, dummy bolt method) 1. Hold the dummy bolt (C) against the control lever at position N = N1 (r/min) and Q = Q1 (mm3/st) and fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt (A) and adjust so that the output voltage is V1 (V). 3. After completing adjustment, remove the dummy bolt (C) and confirm that the potentiometer output voltage is within the adjustment specifications when the control lever is in the idle position. (D): Bracket for mounting the dummy bolt (E): Dummy bolt and nut part number 146526-3300 (bolt) 42 mm Corresponding to 013020-6040 (nut)
----------
N1=750r/min V1=3.80+-0.03V Q1=9.7+-1.0mm3/st Vi=10V
----------
N1=750r/min N2=385r/min V1=3.80+-0.03V V2=1.62+-0.45V V3=(7.24+-0.45)V Q1=9.7+-1mm3/st Q2=7.3+-2.0mm3/st

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). 2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cooling water temperature: increase direction (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point N:Pump speed
----------
TA=-0.0216t+1.21(-20<=t<=60)
----------
N1=500r/min a=20degC b=-20degC c=0.8+-0.4mm d=1.6+-0.6mm

0000002001 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Mount the V-FICD after the completion of potentiometer adjustment. 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L1. 3. Insert the L2 shim between the control lever (D) and the idle set screw (C). 4. Adjust the stroke adjusting screw (E) so that the actuator moves through its full stroke, then fix using nut (F). Note When adjustment is not possible using the stroke adjusting screw (E), move the actuator rod position using (G), (H) and (I). Adjust again the stroke with (E) and (F). 5. Apply negative pressure P1 to the actuator and confirm the full stroke. 6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L1.
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L1=1mm L2=1.30+-0.1mm P1=-53.3kPa(-400mmHg)
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L1=1mm L2=1.30+-0.1mm