104746-1152 ZEXEL 9 460 610 827 BOSCH INJECTION-PUMP ASSEMBLY 9460610827 1047461152 8970868111

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Information injection-pump assembly

BOSCH 9 460 610 827 9460610827

ZEXEL 104746-1152 1047461152

ISUZU 8970868111 8970868111

Components :

0.	INJECTION-PUMP ASSEMBLY	104746-1152
1.	_
2.	FUEL INJECTION PUMP	104646-1152
3.	NUMBER PLATE	146923-9500
4.	_	146672-1720
5.	CAPSULE
6.	ADJUSTING DEVICE	146679-2022
7.	NOZZLE AND HOLDER ASSY	105158-2311
8.	Nozzle and Holder	8-97088-674-0
9.	Open Pre:MPa(Kqf/cm2)	14.7{150}
10.	NOZZLE-HOLDER	105088-1130
11.	NOZZLE	105007-1271

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0620	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0400	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-3400	COMPRESSION SPRING
34B.	[1]	146302-3300	COMPRESSION SPRING
34C.	[1]	146302-3500	COMPRESSION SPRING
34D.	[1]	146302-3600	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
35/1.	[0]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146690-1400	SHIM
48/1.	[2]	146690-1500	SHIM
48/1.	[2]	146690-1600	SHIM
48/1.	[2]	146690-1700	SHIM
48/1.	[2]	146690-1800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146403-3920	HYDRAULIC HEAD
50.	[1]	146403-3920	HYDRAULIC HEAD
50.	[1]	146403-3920	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-5600	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0320	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0120	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146752-5522	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-7420	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-1800	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146926-8500	BRACKET
67/24.	[2]	139006-4500	BLEEDER SCREW
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0300	COILED SPRING
67/48/1.	[1]	146720-0300	SPACER BUSHING
67/48/1.	[1]	146720-0400	SPACER BUSHING
67/48/1.	[1]	146720-0500	SPACER BUSHING
67/48/1.	[1]	146720-0600	SPACER BUSHING
67/48/1.	[1]	146720-0700	SPACER BUSHING
67/48/1.	[1]	146720-0800	SPACER BUSHING
67/48/1.	[1]	146720-2100	SPACER BUSHING
67/48/1.	[1]	146720-2200	SPACER BUSHING
67/48/1.	[1]	146720-2300	SPACER BUSHING
67/48/1.	[1]	146720-2400	SPACER BUSHING
67/48/1.	[1]	146720-2500	SPACER BUSHING
67/48/1.	[1]	146720-2600	SPACER BUSHING
67/48/1.	[1]	146720-2700	SPACER BUSHING
67/49.	[1]	146721-3020	COVER
67/54.	[4]	139006-4400	BLEEDER SCREW
67/55.	[1]	139006-4600	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/100.	[1]	146928-5700	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN
67/201B.	[1]	146545-3500	THREADED PIN
67/201C.	[1]	146545-3600	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-3621	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146539-5701	CONTROL LEVER
72B.	[1]	146539-5801	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
95.	[1]	146565-8420	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146875-8000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-1520	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146665-5620	INLET UNION
160.	[1]	146625-8020	PLATE
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
206.	[1]	013121-4140	UNION NUT
207.	[1]	029321-4050	LOCKING WASHER
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146592-4300	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-4400	COILED SPRING
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146609-4620	INLET UNION
260.	[1]	146611-0720	BRACKET
261.	[2]	146621-4700	UNION NUT
264.	[1]	016500-5010	O-RING
270.	[1]	146615-3820	TOOTHED GEAR
270/1.	[1]	146615-2600	TOOTHED GEAR
270/2.	[1]	146615-3700	COUPLING PLATE
270/3.	[6]	020006-1870	BLEEDER SCREW
275.	[1]	146612-6220	BRACKET
276.	[2]	010210-1640	HEX-SOCKET-HEAD CAP SCREW
280.	[1]	146361-0023	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW
287.	[1]	139006-6600	BLEEDER SCREW
800S.	[1]	146018-1420	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP
836S/1.	[1]	146598-0700	CAP
836S/1.	[1]	146598-0800	CAP
836S/1.	[1]	146598-0900	CAP
903.	[1]	146672-1720	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
905.	[1]	146679-2022	ADJUSTING DEVICE
906.	[1]	146923-9500	NAMEPLATE
912.	[1]	139006-4600	BLEEDER SCREW
913.	[1]	139006-4700	BLEEDER SCREW

Include in #2:

104746-1152 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 827 9460610827

ZEXEL 104746-1152 1047461152

ISUZU 8970868111 8970868111

Zexel num

Bosch num

Firm num

Name

104746-1152
104746-1153

9 460 610 827

8970868111 ISUZU

INJECTION-PUMP ASSEMBLY
4JG2-TC K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 69.7 69.2 70.2

Difference in delivery mm3/st. 3.5

Basic *

Remarks
Full

Injection timing adjustment_02

Pump speed r/min 600 600 600

Boost pressure kPa 30 28.7 31.3

Boost pressure mmHg 225 215 235

Average injection quantity mm3/st. 63.8 63.3 64.3

Difference in delivery mm3/st. 4.5

Basic *

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 2300 2300 2300

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 34.6 31.1 38.1

Injection timing adjustment_04

Pump speed r/min 1800 1800 1800

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 67.5 63 72

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 53.5 49 58

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 69.7 68.7 70.7

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 53.8 49.8 57.8

Injection timing adjustment_08

Pump speed r/min 600 600 600

Boost pressure kPa 30 28.7 31.3

Boost pressure mmHg 225 215 235

Average injection quantity mm3/st. 63.8 62.8 64.8

Remarks
CBS

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 34.6 31.6 37.6

Difference in delivery mm3/st. 5.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 15.8 13.8 17.8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 15.8 13.3 18.3

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 105 60 150

Basic *

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Overflow quantity cm3/min 648 498 798

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Pressure kPa 490 470 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Pressure kPa 490 470 510

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Pressure kPa 549 510 588

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Pressure kPa 677 638 716

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 3.3 3.1 3.5

Basic *

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 2.1 1.5 2.7

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 3.3 3 3.6

_04

Pump speed r/min 1500 1500 1500

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 4.5 3.9 5.1

_05

Pump speed r/min 2000 2000 2000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 6.6 6.2 7

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 47.9 46.9 48.9

Timer stroke variation dT mm 0.9 0.7 1.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 47.9 46.4 49.4

Timer stroke variation dT mm 0.9 0.6 1.2

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 31.3 29.8 32.8

Timer stroke variation dT mm 1.9 1.4 2.4

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 3.3 3.2 3.4

Control lever angle alpha deg. 24 20 28

Control lever angle beta deg. 45 40 50

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle from the graph in Fig. 2 (D). (2)(1) Adjust with the screw so that the timer advance angle determined in the item (1) is obtained. (C) Fig. 1 (D) Fig. 2 (A): TA+-0.1 (B): Timer stroke TA: X:Temperature X Y:Timer stroke TA (mm)
----------

----------
(B)=-10<=t(degC)<=20:TA=-0.0367t+1.284 (D)=20<=t(degC)<=40:TA=-0.0275t+1.1

0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Mount the V-FICD after the completion of potentiometer adjustment. 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L1. 3. Insert the L2 shim between the control lever (D) and the idle set screw (C). 4. Adjust the stroke adjusting screw (E) so that the actuator moves through its full stroke, then fix using nut (F). Note When adjustment is not possible using the stroke adjusting screw (E), move the actuator rod position using (G), (H) and (I). Adjust again the stroke with (E) and (F). 5. Apply negative pressure P1 {P2} to the actuator and confirm that it moves through its full stroke. 6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L1.
----------
L1=1mm L2=2.19+-0.1mm P1=-53.3kPa P2=-400mmHg
----------
L1=1++mm L2=2.19+-0.1mm T1=3.4~4.9Nm(0.35~0.50kgfm) T2=1.4~2.0Nm(0.14~0.20kgfm)