104746-1002 ZEXEL 9 460 611 022 BOSCH INJECTION-PUMP ASSEMBLY 9460611022 1047461002 8970801983


104746-1002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 022 9460611022
ZEXEL 104746-1002 1047461002
ISUZU 8970801983 8970801983

Components :

0. INJECTION-PUMP ASSEMBLY 104746-1002
1. _
2. FUEL INJECTION PUMP 104646-1002
3. NUMBER PLATE 146923-5100
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2292
8. Nozzle and Holder 8-97081-789-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1120
11. NOZZLE 105007-1280

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0720 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-4021 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-3320 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-4200 PUMP PLUNGER
32. [1] 146301-0300 SLIDING PIECE
33. [1] 146603-3600 SHIM
34. [1] 146306-0500 COMPRESSION SPRING
34B. [1] 146306-0400 COMPRESSION SPRING
34C. [1] 146306-1500 COMPRESSION SPRING
34D. [1] 146306-0800 COMPRESSION SPRING
35/1. [0] 146690-4400 SHIM D18&12T0.3
35/1. [0] 146690-4500 SHIM D18&12T0.6
35/1. [0] 146690-4600 SHIM D18&12T0.9
35/1. [0] 146690-4700 SHIM D18&12T1.2
35/1. [0] 146690-4800 SHIM D18&12T1.5
35/1. [0] 146690-4900 SHIM D18&12T1.8
35/1. [0] 146690-5000 SHIM D18&12T2.1
35/1. [0] 146690-5400 SHIM D18&12T0.7
35/1. [0] 146690-5500 SHIM D18&12T0.8
35/1. [0] 146690-5600 SHIM D18&12T1.0
35/1. [0] 146690-5700 SHIM D18&12T1.1
36. [1] 146600-0800 O-RING
37. [1] 146310-4620 COVER
38. [2] 010006-4570 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [2] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [2] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [2] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [2] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [2] 146690-1400 SHIM D17&5.2T0.9
48/1. [2] 146690-1500 SHIM D17&5.2T1.1
48/1. [2] 146690-1600 SHIM D17&5.2T1.3
48/1. [2] 146690-1700 SHIM D17&5.2T1.4
48/1. [2] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-4720 HYDRAULIC HEAD
50. [1] 146403-4720 HYDRAULIC HEAD
50. [1] 146403-4720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20-1002
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
67. [1] 146820-5220 GOVERNOR COVER
67/1. [1] 146505-3521 GOVERNOR COVER
67/2. [1] 146515-3720 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146830-4200 CONTROL LEVER STAMP 042
67/5B. [1] 146830-4300 CONTROL LEVER STAMP 043
67/6. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/7. [1] 013020-6040 UNION NUT
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/18. [1] 146592-5900 COILED SPRING
67/19. [1] 146541-3000 BUSHING
67/21. [1] 146592-5800 COILED SPRING
67/22. [1] 146541-3100 SLOTTED WASHER
67/78. [1] 146600-1000 SEAL RING
67/98. [1] 139006-4400 BLEEDER SCREW
67/100. [1] 146931-2100 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
95. [1] 146861-1820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-4600 SLIDING SLEEVE STAMP46
116. [1] 146576-0200 CAP
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
120. [1] 146579-0820 RETAINING PIN
122. [1] 146580-0900 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0520 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-2220 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146666-0520 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
221. [1] 146930-7121 BRACKET
224. [3] 139006-4400 BLEEDER SCREW
225. [1] 146930-7200 BRACKET
231. [1] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0000 EYE BOLT
247. [1] 146666-3520 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
249. [1] 139006-4400 BLEEDER SCREW
280. [1] 146361-1321 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW
286. [1] 014010-6140 PLAIN WASHER D13&6.5T1.0
287. [1] 020106-3040 BLEEDER SCREW
307. [1] 146310-2301 CAP
800S. [1] 146018-3520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
905. [1] 146679-2420 ADJUSTING DEVICE
906. [1] 146923-5100 NAMEPLATE
912. [2] 139006-5700 BLEEDER SCREW

Include in #2:

104746-1002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 022 9460611022
ZEXEL 104746-1002 1047461002
ISUZU 8970801983 8970801983


Zexel num
Bosch num
Firm num
Name
104746-1002 
104746-1003 
9 460 611 022 
8970801983  ISUZU
INJECTION-PUMP ASSEMBLY
4JG2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60.9 60.4 61.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   60 60 60
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60.9 59.9 61.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1440 1440 1440
Average injection quantity mm3/st.   58.9 58.9 58.9
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   59.2 59.2 59.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   5
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   19.6 16.6 22.6
Difference in delivery mm3/st.   5.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   13.2 11.2 15.2
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 120
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 120
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   680 550 810
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1700 1700 1700
Timer stroke mm   5.8 5.5 6.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   520 520 520
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1440 1440 1440
Timer stroke mm   3.9 3.6 4.2
Oil temperature degC   50 48 52
_06
Pump speed r/min   1700 1700 1700
Timer stroke mm   5.8 5.4 6.2
Basic   *
Oil temperature degC   50 48 52
_07
Pump speed r/min   1950 1950 1950
Timer stroke mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.8 31.3 32.3
Timer stroke TA mm   2.2 2.2 2.2
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.8 30.8 32.8
Timer stroke variation dT mm   0.3 -0.1 0.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   16.7 15.7 17.7
Timer stroke variation dT mm   1 0.4 1.6
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   31 26 36

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104746-1002
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. Y:Timer stroke TA X:Temperature t (C): timer stroke TA(mm)
----------

----------
TA:TA=-0.0345t+2.59

0000001901 V-FICD ADJUSTMENT

Test data 104746-1002
Adjustment of the V-FICD 1. Insert a shim L1 between the control lever (A) and the idle adjusting screw (B) and adjust using the FICD adjusting screw (C) so that the actuator moves through its full stroke. Then, fix using nut (D). If adjustment with the FICD adjusting screw (C) is not possible, adjust by moving the actuator stroke with (E) and (F). 2. Apply P1{P2} pressure to the actuator and confirm that the actuator moves through its full stroke. After release, confirm that the gap between control lever (A) and FICD adjusting screw (C) is at least L2. (G): exceeds L2 when releasing actuator (H): actuator stroke L3
----------
L1=1.40+-0.1mm L2=0.5mm L3=5mm P1=-53.3kPa P2=-400mmHg
----------
T=3.4~4.9N-m(0.35~0.50kgf-m) L1=1.40+-0.1mm




Have questions with 104746-1002?





Group cross 104746-1002 ZEXEL

Isuzu 

 
8970801980 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 301 
8970801982 
INJECTION-PUMP ASSEMBLY
4JG2
104746-1002  

104746-1003 
9 460 611 022 
8970801983 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 816 
8971185150 
INJECTION-PUMP ASSEMBLY
4JG2
 
8970801990 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 302 
8970801992 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 303 
8970801993 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 817 
8971185160 
INJECTION-PUMP ASSEMBLY
4JG2
 
8970802000 
INJECTION-PUMP ASSEMBLY
4JG2
 
8970802010 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 304 
8970802012 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 023 
8970802013 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 818 
8971185170 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 305 
8970802020 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 024 
8970802023 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 306 
8970802030 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 612 307 
8970802033 
INJECTION-PUMP ASSEMBLY
4JG2
9 460 611 447 
8970663680 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 612 308 
8970887480 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 611 691 
8970887481 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 612 309 
8970887490 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 611 692 
8970887491 
INJECTION-PUMP ASSEMBLY
4JB1
9 460 611 092 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 626 
8970868130 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 611 093 
8970868132 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 611 025 
8970868133 
INJECTION-PUMP ASSEMBLY
4JG2-TC
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