104745-9220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047459220 167002s003

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Information injection-pump assembly

ZEXEL 104745-9220 1047459220

NISSAN-DIESEL 167002S003 167002s003

Cross reference number

ZEXEL 104745-9220 1047459220

NISSAN-DIESEL 167002S003 167002s003

Zexel num

Bosch num

Firm num

Name

104745-9220
104745-9221

167002S003 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 800 800 800

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 55.6 55.1 56.1

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 59.5 59 60

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.6 47.6 53.6

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 800 800 800

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 55.6 54.6 56.6

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 46.5 44 49

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 59.5 58.5 60.5

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 2000 2000 2000

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 55.8 53.3 58.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 19.6 17.6 21.6

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 42.8 38.3 47.3

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 19.6 16.6 22.6

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10 8 12

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10 7.5 12.5

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Overflow quantity with S/T ON cm3/min 390 260 520

Oil temperature degC 50 48 52

Remarks
With an O-ring

_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Overflow quantity with S/T ON cm3/min 490 360 620

Oil temperature degC 50 48 52

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T ON kPa 520 481 559

Pressure with S/T ON kgf/cm2 5.3 4.9 5.7

Pressure with S/T OFF kPa 451 422 480

Pressure with S/T OFF kgf/cm2 4.6 4.3 4.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 451 412 490

Pressure with S/T OFF kgf/cm2 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 549 510 588

Pressure with S/T OFF kgf/cm2 5.6 5.2 6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 5.3 4.9 5.7

Timer stroke with S/T OFF mm 4 3.8 4.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 5.3 4.8 5.8

Timer stroke with S/T OFF mm 4 3.7 4.3

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 7.2 6.7 7.7

Timer stroke with S/T OFF mm 6 5.5 6.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T OFF mm 9 8.5 9.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.82 5.72 5.92

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 36 31 41

Have questions with 104745-9220?

Group cross 104745-9220 ZEXEL

104745-9200

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

104745-9201

104745-9202

167002S001

INJECTION-PUMP ASSEMBLY
TD27

104745-9202

9 460 611 969

167002S015

INJECTION-PUMP ASSEMBLY
TD27

104745-9210

104745-9211

167002S002

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9211

104745-9212

167002S010

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9212

9 460 611 970

167002S012

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9220

104745-9221

167002S003

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9221

9 460 611 971

167002S013

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9230

104745-9231

167002S004

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9231

9 460 611 972

167002S011

INJECTION-PUMP ASSEMBLY
TD27-T

104745-9290

9 460 614 558

167005T111

INJECTION-PUMP ASSEMBLY
TD25