104745-9010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047459010 167006t003


104745-9010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-9010 1047459010
NISSAN-DIESEL 167006T003 167006t003

Cross reference number

ZEXEL 104745-9010 1047459010
NISSAN-DIESEL 167006T003 167006t003


Zexel num
Bosch num
Firm num
Name
104745-9010 
104745-9011 
 
167006T003  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   45.3 44.8 45.8
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   43 40.5 45.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   45.3 44.3 46.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   43 40.5 45.5
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   38 36 40
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   38 35.5 40.5
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   11.5 7 16
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 5.4 9.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 4.9 9.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   390 260 520
Oil temperature degC   50 48 52
Remarks
With an O-ring
 
_02
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   470 340 600
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   539 500 578
Pressure with S/T ON kgf/cm2   5.5 5.1 5.9
Pressure with S/T OFF kPa   431 402 460
Pressure with S/T OFF kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   431 392 470
Pressure with S/T OFF kgf/cm2   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   579 540 618
Pressure with S/T OFF kgf/cm2   5.9 5.5 6.3
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.3 3.9 4.7
Timer stroke with S/T OFF mm   2.6 2.4 2.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   700 700 700
Timer stroke with S/T OFF mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.3 3.8 4.8
Timer stroke with S/T OFF mm   2.6 2.3 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   4.9 4.4 5.4
Oil temperature degC   50 48 52
_05
Pump speed r/min   2550 2550 2550
Timer stroke with S/T OFF mm   7.4 6.9 7.8
Oil temperature degC   55 52 58
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104745-9010
Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1kPa {P2 mmHg} 3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. At TCV duty 100% A:Adjusting point B:Performance standards C:Control lever angle N:Pump speed V:Output voltage Q:Injection quantity C1:Idle C2:Full speed
----------

----------
N1=-r/min Q1=-cm3/1,000st V1=1.6+-0.03V V2=7.6+-1.1V V3=-V V4=-V V5=-V C3=4.9+-2.5deg C4=19.4+-4deg P1=-kPa P2=-mmHg Vi=10V




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Group cross 104745-9010 ZEXEL

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