104745-8940 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047458940


104745-8940 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-8940 1047458940

Cross reference number

ZEXEL 104745-8940 1047458940


Zexel num
Bosch num
Firm num
Name
104745-8940 
 
   
INJECTION-PUMP ASSEMBLY
S4S

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSEAJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NMP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.4 45.9 46.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   42.8 38.8 46.8
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   43.9 39.9 47.9
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.4 45.4 47.4
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   44.4 40.4 50.9
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   15.4 13.4 17.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   15.4 10.4 20.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   15.9 13.9 17.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   15.9 13.4 18.4
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   58.3 53.3 63.3
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   58.3 53.3 63.3
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   549 520 578
Pressure kgf/cm2   5.6 5.3 5.9
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   600 600 600
Timer stroke mm   1 0.4 1.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Timer stroke mm   3.9 3.3 4.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   1100 1100 1100
Timer stroke mm   4.1 3.6 4.5
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   17 16.5 17.5
Timer stroke TA mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   14 13 15
Timer stroke TA mm   2.5 1.5 3.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   10 9 11
Timer stroke TA mm   0.5
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   2.5 2.4 2.6
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   30 25 35

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104745-8940
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B).
----------

----------
L=7.4~11.1mm T=6~9Nm(0.6~0.9kgfm)




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