104745-8800 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047458800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104745-8800 1047458800

Cross reference number

ZEXEL 104745-8800 1047458800

Zexel num

Bosch num

Firm num

Name

104745-8800

INJECTION-PUMP ASSEMBLY
11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 55.4 54.9 55.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 47.7 45.2 50.2

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 55.4 54.4 56.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 53.4 50.9 55.9

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 57 53.5 60.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2475 2475 2475

Average injection quantity mm3/st. 18.5 15.5 21.5

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2475 2475 2475

Average injection quantity mm3/st. 18.5 13.5 23.5

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13.4 11.4 15.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13.4 10.9 15.9

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 46 36 56

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 46 36 56

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 800 670 930

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 579 559 599

Pressure kgf/cm2 5.9 5.7 6.1

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.9 4.7 5.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke mm 2.4 1.8 3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.9 4.5 5.3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2000 2000 2000

Timer stroke mm 7.4 6.9 7.8

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1000 1000 1000

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 48.8 47.3 50.3

Decrease qty mm3/st. 6.6 6.6 6.6

Decrease rate % 12 12 12

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Height m 0 0 0

Atmospheric pressure difference kPa 0 0 0

Atmospheric pressure difference mmHg 0 0 0

Average injection quantity mm3/st. 55.4 54.4 56.4

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Height m 500 500 500

Atmospheric pressure difference kPa -5.9 -9.2 -2.6

Atmospheric pressure difference mmHg 44 19 69

Average injection quantity mm3/st. 55.4 55.4 55.4

Oil temperature degC 50 48 52

_04

Pump speed r/min 1000 1000 1000

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 48.8 46.8 50.8

Basic *

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.1 1 1.2

Control lever angle alpha deg. 59 55 63

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Standards for adjusting the double stage actuator (A) Control lever (B): Idle set bracket (C): Actuator stroke = L1 (D): Negative pressure inlet (E): Stroke adjusting screw (F): Stroke adjusting nut (G): Rod position adjusting nut L:Thickness of the shim Actuator adjustment (1)Mount the actuator to the injection pump. (2)Position the control lever in the idling position. (3)Adjust with the nut (G) so that the space between the control lever and the rod is L2. (4)Insert a shim with thickness of L between the lever (A) and the bracket (B). (5)At that time, adjust with the screw (E) and fix with the nut (F) so that the actuator stroke (C) is the full stroke [with P applied to the negative pressure inlet port (D)]. (6)Allowable angle when adjusting the rod position: c
----------
L1=12.5(mm) L2=1+1(mm) L3=12.1+-0.05(mm) P=-66.7kPa(-500mmHg) c=+-20(deg)
----------
a=20(deg) b=20(deg) L=12.1+-0.05mm L1=12.5mm L2=1+1mm T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) SW1=SW7 SW2=SW8