104745-4870 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454870


104745-4870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-4870 1047454870

Cross reference number

ZEXEL 104745-4870 1047454870


Zexel num
Bosch num
Firm num
Name
104745-4870 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   46.1 45.6 46.6
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   48.2 45.2 51.2
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   46.1 45.1 47.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   45.1 42.6 47.6
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   15.4 13.4 17.4
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   37 32.5 41.5
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   15.4 12.4 18.4
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.2 8.2 12.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.2 7.7 12.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 50 85
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   460 330 590
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   560 430 690
Oil temperature degC   50 48 52
Remarks
Without S/T O-ring; S/T ON.
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   569 530 608
Pressure with S/T ON kgf/cm2   5.8 5.4 6.2
Pressure with S/T OFF kPa   490 461 519
Pressure with S/T OFF kgf/cm2   5 4.7 5.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   490 451 529
Pressure with S/T OFF kgf/cm2   5 4.6 5.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   637 598 676
Pressure with S/T OFF kgf/cm2   6.5 6.1 6.9
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   5.3 4.9 5.7
Timer stroke with S/T OFF mm   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Timer stroke with S/T OFF mm   1.3 0.8 1.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   5.3 4.8 5.8
Timer stroke with S/T OFF mm   3.7 3.4 4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   6.7 6.2 7.2
Oil temperature degC   50 48 52
_05
Pump speed r/min   2250 2250 2250
Timer stroke with S/T OFF mm   8.6 8.1 9
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   30 29.5 30.5
Timer stroke TA mm   2.9 2.7 3.1
Timer stroke variation dT mm   0.8 0.8 0.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   30 29 31
Timer stroke TA mm   2.9 2.6 3.2
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   20 17.5 22.5
Timer stroke TA mm   2.1 1.6 2.6
Oil temperature degC   50 48 52
Remarks
OFF
 
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.82 5.72 5.92
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   36 31 41




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