104745-4150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454150

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Information injection-pump assembly

ZEXEL 104745-4150 1047454150

Cross reference number

ZEXEL 104745-4150 1047454150

Zexel num

Bosch num

Firm num

Name

104745-4150

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Injection timing adjustment

Pump speed r/min 850 850 850

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 57 56.5 57.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 62.9 62.4 63.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.4 47.9 52.9

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 700 700 700

Boost pressure kPa 16 14.7 17.3

Boost pressure mmHg 120 110 130

Average injection quantity mm3/st. 51.1 51.1 51.1

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 850 850 850

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 57 56 58

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 1200 1200 1200

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 54.9 54.9 54.9

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 62.9 61.9 63.9

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1200 1200 1200

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 47.3 44.8 49.8

Oil temperature degC 50 48 52

Injection timing adjustment_09

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 63.1 63.1 63.1

Oil temperature degC 50 48 52

Injection timing adjustment_10

Pump speed r/min 2000 2000 2000

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 60 57.5 62.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 45.7 43.7 47.7

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 45.7 42.7 48.7

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 17.5 13 22

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9.1 7.1 11.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 9.1 7.1 11.1

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF

0000000901

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Overflow quantity with S/T ON cm3/min 390 260 520

Oil temperature degC 50 48 52

Remarks
With S/T O-ring; S/T ON.

_02

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Overflow quantity with S/T ON cm3/min 490 360 620

Oil temperature degC 50 48 52

Remarks
Without S/T O-ring; S/T ON.

Stop lever angle

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T ON kPa 539 500 578

Pressure with S/T ON kgf/cm2 5.5 5.1 5.9

Pressure with S/T OFF kPa 451 422 480

Pressure with S/T OFF kgf/cm2 4.6 4.3 4.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 451 412 490

Pressure with S/T OFF kgf/cm2 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 530 491 569

Pressure with S/T OFF kgf/cm2 5.4 1.4 9.4

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 6 5.6 6.4

Timer stroke with S/T OFF mm 4.4 4.2 4.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 6 5.5 6.5

Timer stroke with S/T OFF mm 4.4 4.1 4.7

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1700 1700 1700

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 8.4 7.9 8.9

Timer stroke with S/T OFF mm 6.8 6.3 7.3

Oil temperature degC 50 48 52

_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke with S/T OFF mm 9 8.5 9.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 29.5 29 30

Timer stroke TA mm 5.7 5.7 5.7

Timer stroke variation dT mm 0.4 0.2 0.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 29.5 28.5 30.5

Timer stroke variation dT mm 0.4 0.1 0.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 36 33.5 38.5

Timer stroke variation dT mm 0 -0.3 0.3

Oil temperature degC 50 48 52

Remarks
OFF

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.82 5.72 5.92

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.2 4 4.4

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Potentiometer standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C:Control lever angle C1:Full-speed C2:Idle E:Adjusting point G:ON-->OFF D:OFF-->ON Vi:Applied voltage
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V1=1.6+-0.03(V) V2=(7.6+-0.9(V)) C3=(4.9(deg)) C4=(19.4(deg)) Vi=10(V)