Rating:
Information injection-pump assembly
ZEXEL
104745-4030
1047454030
Cross reference number
ZEXEL
104745-4030
1047454030
Zexel num
Bosch num
Firm num
Name
104745-4030
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
800
800
800
Boost pressure
kPa
30.65
29.3
32
Boost pressure
mmHg
230
220
240
Average injection quantity
mm3/st.
54.9
54.4
55.4
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
61.5
61
62
Difference in delivery
mm3/st.
5
Basic
*
Remarks
Full
Full
Injection timing adjustment_03
Pump speed
r/min
2500
2500
2500
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
19.6
15.1
24.1
Injection timing adjustment_04
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
42.8
40.3
45.3
Injection timing adjustment_05
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
57.3
54.8
59.8
Injection timing adjustment_06
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
61.5
60.5
62.5
Injection timing adjustment_07
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
45.3
42.8
47.8
Injection timing adjustment_08
Pump speed
r/min
800
800
800
Boost pressure
kPa
30.65
29.3
32
Boost pressure
mmHg
230
220
240
Average injection quantity
mm3/st.
54.9
53.9
55.9
Injection timing adjustment_09
Pump speed
r/min
500
500
500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
48.5
45.5
51.5
Injection quantity adjustment
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
42.8
40.8
44.8
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
10
8
12
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
3
Governor adjustment_03
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
10
7.5
12.5
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
77.5
60
95
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Overflow quantity with S/T ON
cm3/min
390
258
522
Remarks
With an O-ring
With an O-ring
_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Overflow quantity with S/T ON
cm3/min
489
360
618
Remarks
Without an O-ring
Without an O-ring
Stop lever angle
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Pressure with S/T ON
kPa
520
481
559
Pressure with S/T ON
kgf/cm2
5.3
4.9
5.7
Pressure with S/T OFF
kPa
451.5
422
481
Pressure with S/T OFF
kgf/cm2
4.6
4.3
4.9
Basic
*
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Pressure with S/T ON
kPa
520
481
559
Pressure with S/T ON
kgf/cm2
5.3
4.9
5.7
Pressure with S/T OFF
kPa
451.5
422
481
Pressure with S/T OFF
kgf/cm2
4.6
4.3
4.9
Stop lever angle_03
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Pressure with S/T ON
kPa
686.5
647
726
Pressure with S/T ON
kgf/cm2
7
6.6
7.4
Pressure with S/T OFF
kPa
617.5
588
647
Pressure with S/T OFF
kgf/cm2
6.3
6
6.6
Stop lever angle_04
Pump speed
r/min
2150
2150
2150
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Pressure with S/T OFF
kPa
715.5
686
745
Pressure with S/T OFF
kgf/cm2
7.3
7
7.6
0000001101
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Timer stroke with S/T ON
mm
6
5.6
6.4
Timer stroke with S/T OFF
mm
4.8
4.6
5
Basic
*
_02
Pump speed
r/min
850
850
850
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Timer stroke with S/T OFF
mm
3.6
3
4.2
_03
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Timer stroke with S/T ON
mm
6
5.4
6.6
Timer stroke with S/T OFF
mm
4.8
4.5
5.1
_04
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Timer stroke with S/T ON
mm
9.1
8.5
9.7
Timer stroke with S/T OFF
mm
7.9
7.3
8.5
_05
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Timer stroke with S/T OFF
mm
9.7
9.2
10.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
36
35.5
36.5
Timer stroke variation dT
mm
0.5
0.3
0.7
Basic
*
_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
36
35
37
Timer stroke variation dT
mm
0.5
0.2
0.8
_03
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
66.65
65.3
68
Boost pressure
mmHg
500
490
510
Average injection quantity
mm3/st.
25
23.5
26.5
Timer stroke variation dT
mm
1.1
0.6
1.6
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.82
5.72
5.92
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
3.9
3.8
4
Control lever angle alpha
deg.
10
6
14
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Potentiometer adjustment
1. Applied voltage: Vi
2. Boost pressure = P1kPa {P2 mmHg}
3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix.
4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position.
5. After mounting the potentiometer, remove the dummy bolt.
N:Pump speed
Q:Injection quantity
V:Output voltage
A:Adjusting point
B:Checking point
C:Angle of the control lever
C1:Idle
C2:Full-speed
----------
V1=6.9+-0.03V P1=0kPa P2=0mmHg Vi=10V
----------
N1=1275r/min Q1=12.9+-1.0cm3/1,000st V1=6.9+-0.03V V2=2.0+-1.0V V3=(10)V a=-deg
----------
V1=6.9+-0.03V P1=0kPa P2=0mmHg Vi=10V
----------
N1=1275r/min Q1=12.9+-1.0cm3/1,000st V1=6.9+-0.03V V2=2.0+-1.0V V3=(10)V a=-deg
0000001901 CONTROL LEVER ANGLE
Control lever angle measurement
1. Measure dimension Ya.
2. Measure the lever angle from the pin hole R (plate).
(A) = lever reaction force measuring position
----------
Ya=9.6~13.8mm R=53mm
----------
Ya=9.6~13.8mm R=53mm Alpha=6~14deg Beta=31~41deg
----------
Ya=9.6~13.8mm R=53mm
----------
Ya=9.6~13.8mm R=53mm Alpha=6~14deg Beta=31~41deg
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Group cross 104745-4030 ZEXEL
104745-4030
INJECTION-PUMP ASSEMBLY