104745-4030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454030


104745-4030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-4030 1047454030

Cross reference number

ZEXEL 104745-4030 1047454030


Zexel num
Bosch num
Firm num
Name
104745-4030 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Boost pressure kPa   30.65 29.3 32
Boost pressure mmHg   230 220 240
Average injection quantity mm3/st.   54.9 54.4 55.4
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   61.5 61 62
Difference in delivery mm3/st.   5
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   19.6 15.1 24.1
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   42.8 40.3 45.3
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   57.3 54.8 59.8
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   61.5 60.5 62.5
Injection timing adjustment_07
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   45.3 42.8 47.8
Injection timing adjustment_08
Pump speed r/min   800 800 800
Boost pressure kPa   30.65 29.3 32
Boost pressure mmHg   230 220 240
Average injection quantity mm3/st.   54.9 53.9 55.9
Injection timing adjustment_09
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.5 45.5 51.5
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   42.8 40.8 44.8
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10 8 12
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10 7.5 12.5
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77.5 60 95
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   390 258 522
Remarks
With an O-ring
 
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   489 360 618
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   520 481 559
Pressure with S/T ON kgf/cm2   5.3 4.9 5.7
Pressure with S/T OFF kPa   451.5 422 481
Pressure with S/T OFF kgf/cm2   4.6 4.3 4.9
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   520 481 559
Pressure with S/T ON kgf/cm2   5.3 4.9 5.7
Pressure with S/T OFF kPa   451.5 422 481
Pressure with S/T OFF kgf/cm2   4.6 4.3 4.9
Stop lever angle_03
Pump speed r/min   1750 1750 1750
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   686.5 647 726
Pressure with S/T ON kgf/cm2   7 6.6 7.4
Pressure with S/T OFF kPa   617.5 588 647
Pressure with S/T OFF kgf/cm2   6.3 6 6.6
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   715.5 686 745
Pressure with S/T OFF kgf/cm2   7.3 7 7.6
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   6 5.6 6.4
Timer stroke with S/T OFF mm   4.8 4.6 5
Basic   *
_02
Pump speed r/min   850 850 850
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   3.6 3 4.2
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   6 5.4 6.6
Timer stroke with S/T OFF mm   4.8 4.5 5.1
_04
Pump speed r/min   1750 1750 1750
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   9.1 8.5 9.7
Timer stroke with S/T OFF mm   7.9 7.3 8.5
_05
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   9.7 9.2 10.2
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   36 35.5 36.5
Timer stroke variation dT mm   0.5 0.3 0.7
Basic   *
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   36 35 37
Timer stroke variation dT mm   0.5 0.2 0.8
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   25 23.5 26.5
Timer stroke variation dT mm   1.1 0.6 1.6
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.82 5.72 5.92
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.9 3.8 4
Control lever angle alpha deg.   10 6 14
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104745-4030
Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1kPa {P2 mmHg} 3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. N:Pump speed Q:Injection quantity V:Output voltage A:Adjusting point B:Checking point C:Angle of the control lever C1:Idle C2:Full-speed
----------
V1=6.9+-0.03V P1=0kPa P2=0mmHg Vi=10V
----------
N1=1275r/min Q1=12.9+-1.0cm3/1,000st V1=6.9+-0.03V V2=2.0+-1.0V V3=(10)V a=-deg

0000001901 CONTROL LEVER ANGLE

Test data 104745-4030
Control lever angle measurement 1. Measure dimension Ya. 2. Measure the lever angle from the pin hole R (plate). (A) = lever reaction force measuring position
----------
Ya=9.6~13.8mm R=53mm
----------
Ya=9.6~13.8mm R=53mm Alpha=6~14deg Beta=31~41deg




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