104745-4020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454020

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104745-4020 1047454020

Cross reference number

ZEXEL 104745-4020 1047454020

Zexel num

Bosch num

Firm num

Name

104745-4020

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 45.8 45.3 46.3

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 44.4 42.4 46.4

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 45.8 44.8 46.8

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 37.9 35.8 40

Injection timing adjustment_05

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 32.8 28.3 37.3

Injection timing adjustment_06

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 9.6 14.6

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 10.1 14.1

Difference in delivery mm3/st. 3.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62.5 45 80

Basic *

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 258 522

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Basic *

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2.4 2.8

Basic *

_02

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2.3 2.9

_03

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.3 5.5

_04

Pump speed r/min 2300 2300 2300

Timer stroke mm 6.5 6 7

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 54 50 58

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle measuring position (B) = flange face
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L=10.7~14.2mm R=49mm
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L=10.7~14.2mm R=49mm