Rating:
Information injection-pump assembly
ZEXEL
104745-3750
1047453750
Cross reference number
ZEXEL
104745-3750
1047453750
Zexel num
Bosch num
Firm num
Name
104745-3750
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
750
750
750
Boost pressure
kPa
44
42.7
45.3
Boost pressure
mmHg
330
320
340
Average injection quantity
mm3/st.
59.9
59.4
60.4
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
62.2
61.7
62.7
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_03
Pump speed
r/min
600
600
600
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
48.9
46.4
51.4
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
750
750
750
Boost pressure
kPa
44
42.7
45.3
Boost pressure
mmHg
330
320
340
Average injection quantity
mm3/st.
59.9
58.9
60.9
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_05
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
64
62.7
65.3
Boost pressure
mmHg
480
470
490
Average injection quantity
mm3/st.
63.3
63.3
63.3
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
62.2
61.2
63.2
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
59
59
59
Oil temperature
degC
50
48
52
Injection timing adjustment_08
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
55.3
52.8
57.8
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.1
24.1
30.1
Difference in delivery
mm3/st.
8.5
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
3050
3050
3050
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.1
22.1
32.1
Difference in delivery
mm3/st.
9
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
14.5
13
16
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
14.5
12.5
16.5
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_03
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
5
Oil temperature
degC
50
48
52
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
70
90
Basic
*
Oil temperature
degC
48
46
50
Remarks
IDLE
IDLE
Timer adjustment_02
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
70
90
Oil temperature
degC
48
46
50
Remarks
IDLE
IDLE
Speed control lever angle
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Overflow quantity
cm3/min
420
290
550
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
471
442
500
Pressure
kgf/cm2
4.8
4.5
5.1
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
3.7
3.5
3.9
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
500
500
500
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
1.2
0.6
1.8
Oil temperature
degC
48
46
50
_03
Pump speed
r/min
750
750
750
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
2
1.4
2.6
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
3.7
3.3
4.1
Basic
*
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
5.8
5.2
6.4
Oil temperature
degC
50
48
52
_06
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
7.2
6.6
7.8
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
49
48.5
49.5
Timer stroke TA
mm
3.1
3.1
3.1
Timer stroke variation dT
mm
0.6
0.4
0.8
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
49
48
50
Timer stroke variation dT
mm
0.6
0.2
1
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
36
35
37
Timer stroke variation dT
mm
1.4
0.8
2
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1
0.9
1.1
Control lever angle alpha
deg.
57
53
61
Control lever angle beta
deg.
43
38
48
Test data Ex:
0000001801 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
(1)Determine the timer advance angle using the following graph.
(2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained.
X:Temperature t (deg C)
Y:Timer stroke TA (mm)
(B): Timer stroke TA (mm):
----------
----------
(C)=TA=-0.0376t+1.38(-20<=t)
----------
----------
(C)=TA=-0.0376t+1.38(-20<=t)
0000001901 W-FICD LEVER ADJUSTMENT
2. Adjustment of the W-FICD
(1)Insert a block gauge L1 determined from the graph between the control lever (D) and the idling stopper bolt (C).
(2)Insert a shim t between the W-CSD lever (E) and the control lever(F). Adjust the W-CSD lever (E) so that it contacts the control lever (F), then fix using the bolt (B). (Tightening torque T).
After completing adjustment, screw (G)'s margin must be at least S. Also, remove the block gauge and shims.
Note:
The temperature of the wax at adjustment must not exceed a.
Y:Control lever L (mm)
X:Temperature (deg C)
H:Block gauge thickness L diagram I
----------
L1=L+-0.05mm t=3+-0.05mm T=3.4~4.9N-m(0.35~0.5kgf-m) a=30degC S=3mm
----------
t=3mm S=Above3mm I=L=-0.201X+8.65(-20<=X) (t=3+-0.05)
----------
L1=L+-0.05mm t=3+-0.05mm T=3.4~4.9N-m(0.35~0.5kgf-m) a=30degC S=3mm
----------
t=3mm S=Above3mm I=L=-0.201X+8.65(-20<=X) (t=3+-0.05)
0000002001 ACCELERATOR LINK STROKE
A/T plate adjustment
Rotate the control lever from the idle position (B) to the full-speed position (C).
Adjust the accelerator link stroke so that (A) (C) - (A) (B) = L3, and fix.
(B): B idle position
(C): B' full
----------
L3=32.9+-1mm
----------
L1=20.9mm L2=223mm
----------
L3=32.9+-1mm
----------
L1=20.9mm L2=223mm
Have questions with 104745-3750?
Group cross 104745-3750 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
104745-3750
INJECTION-PUMP ASSEMBLY