Rating:
Information injection-pump assembly
BOSCH
9 460 614 979
9460614979
ZEXEL
104745-0200
1047450200
MAZDA
WLR113800
wlr113800
Components :
0. | INJECTION-PUMP ASSEMBLY | 104745-0200 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105148-1183 |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | 10.8(110) |
10. | NOZZLE-HOLDER | 105078-0111 |
11. | NOZZLE | 105007-1210 |
Scheme ###:
1/6. | [1] | 146601-0700 | PACKING RING |
6. | [1] | 146100-0720 | SUPPLY PUMP |
9. | [1] | 146103-0100 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0420 | DRIVE SHAFT |
12/1. | [1] | 146200-0400 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-5320 | ROLLER SET |
24. | [1] | 146303-0100 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0200 | SLOTTED WASHER |
29. | [1] | 146220-4720 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146311-7020 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
34. | [1] | 146312-2800 | COMPRESSION SPRING |
34B. | [1] | 146312-2700 | COMPRESSION SPRING |
34C. | [1] | 146312-2900 | COMPRESSION SPRING |
35/1. | [1] | 146690-3200 | SHIM D11.5&9.4T0.1 |
35/1. | [1] | 146690-3300 | SHIM D11.5&9.4T0.2 |
35/1. | [1] | 146690-3400 | SHIM D11.5&9.4T0.25 |
35/1. | [1] | 146690-3500 | SHIM D11.5&9.4T1.0 |
35/1. | [1] | 146690-4100 | SHIM D11.5&9.4T2 |
35/1. | [1] | 146690-4200 | SHIM D11.5&9.4T0.5 |
35/1. | [1] | 146690-4300 | SHIM D11.5&9.4T0.75 |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-4020 | COVER |
38. | [2] | 146620-5000 | BLEEDER SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
41. | [1] | 146312-3300 | COMPRESSION SPRING |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0001 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [1] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [1] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [1] | 146603-0500 | SHIM D17.0&5.2T1.80 |
48/1. | [1] | 146603-0600 | SHIM D17.0&5.2T2.00 |
48/1. | [1] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [1] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [1] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [1] | 146690-1800 | SHIM D17&5.2T1.6 |
48/1. | [1] | 146690-1900 | SHIM D17&5.2T1.7 |
49. | [2] | 146234-0600 | GUIDE PIN |
50. | [1] | 146403-6820 | HYDRAULIC HEAD |
50. | [1] | 146403-6820 | HYDRAULIC HEAD |
50. | [1] | 146403-6820 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-0800 | SHIM D9.5&3.0T2.06 |
52/1. | [1] | 146420-0900 | SHIM D9.5&3.0T2.08 |
52/1. | [1] | 146420-1000 | SHIM D9.5&3.0T2.10 |
52/1. | [1] | 146420-1100 | SHIM D9.5&3.0T2.12 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1300 | SHIM D9.5&3.0T2.16 |
52/1. | [1] | 146420-1400 | SHIM D9.5&3.0T2.18 |
52/1. | [1] | 146420-1500 | SHIM D9.5&3.0T2.20 |
52/1. | [1] | 146420-1600 | SHIM D9.5&3.0T2.22 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-1800 | SHIM D9.5&3.0T2.26 |
52/1. | [1] | 146420-1900 | SHIM D9.5&3.0T2.28 |
52/1. | [1] | 146420-2000 | SHIM D9.5&3.0T2.30 |
52/1. | [1] | 146420-2100 | SHIM D9.5&3.0T2.32 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2400 | SHIM D9.5&3.0T2.38 |
52/1. | [1] | 146420-2500 | SHIM D9.5&3.0T2.40 |
52/1. | [1] | 146420-2600 | SHIM D9.5&3.0T2.42 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-2800 | SHIM D9.5&3.0T2.46 |
52/1. | [1] | 146420-2900 | SHIM D9.5&3.0T2.48 |
52/1. | [1] | 146420-3000 | SHIM D9.5&3.0T2.50 |
52/1. | [1] | 146420-3100 | SHIM D9.5&3.0T2.52 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3300 | SHIM D9.5&3.0T2.56 |
52/1. | [1] | 146420-3400 | SHIM D9.5&3.0T2.58 |
52/1. | [1] | 146420-3500 | SHIM D9.5&3.0T2.60 |
52/1. | [1] | 146420-3600 | SHIM D9.5&3.0T2.62 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-3800 | SHIM D9.5&3.0T2.66 |
52/1. | [1] | 146420-3900 | SHIM D9.5&3.0T2.68 |
52/1. | [1] | 146420-4000 | SHIM D9.5&3.0T2.70 |
52/1. | [1] | 146420-4100 | SHIM D9.5&3.0T2.72 |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-5520 | DELIVERY-VALVE ASSEMBLY VE55 |
56. | [4] | 146432-0000 | COMPRESSION SPRING |
58. | [4] | 146440-0220 | FITTING |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146753-4520 | COMPENSATOR,MANIFOLD-PRES |
67/1. | [1] | 146806-7020 | GOVERNOR COVER |
67/14. | [1] | 146621-1700 | UNION NUT |
67/16. | [1] | 146526-3000 | BLEEDER SCREW |
67/23. | [1] | 146933-0200 | BRACKET |
67/24. | [2] | 010206-2240 | HEX-SOCKET-HEAD CAP SCREW |
67/31. | [1] | 146710-0700 | BUSHING |
67/32. | [1] | 146711-0000 | PLATE |
67/33. | [1] | 139218-0400 | UNION NUT |
67/34. | [1] | 146712-1700 | BEARING PIN |
67/35. | [1] | 146621-0300 | UNION NUT |
67/36. | [1] | 146600-1400 | O-RING |
67/37. | [1] | 146710-0100 | BUSHING |
67/38. | [1] | 139506-0200 | GASKET |
67/39. | [1] | 146620-0300 | CAPSULE |
67/40. | [1] | 026512-1540 | GASKET |
67/41. | [1] | 146713-4500 | ADJUSTING PIN |
67/42. | [2] | 146714-0200 | PLATE |
67/43. | [1] | 146715-0300 | DIAPHRAGM |
67/44. | [1] | 139306-0100 | LOCKING WASHER |
67/45. | [1] | 013030-6040 | UNION NUT |
67/46. | [1] | 146716-0000 | UNION NUT |
67/47. | [1] | 146717-2900 | COILED SPRING |
67/48/1. | [1] | 146720-3800 | SPACER BUSHING L5.3 |
67/48/1. | [1] | 146720-3900 | SPACER BUSHING L5.5 |
67/48/1. | [1] | 146720-4000 | SPACER BUSHING L5.7 |
67/48/1. | [1] | 146720-4100 | SPACER BUSHING L5.9 |
67/48/1. | [1] | 146720-4200 | SPACER BUSHING L6.1 |
67/48/1. | [1] | 146720-4300 | SPACER BUSHING L6.3 |
67/48/1. | [1] | 146725-0700 | SPACER BUSHING L5.2 |
67/48/1. | [1] | 146725-0800 | SPACER BUSHING L5.4 |
67/48/1. | [1] | 146725-0900 | SPACER BUSHING L5.6 |
67/48/1. | [1] | 146725-1000 | SPACER BUSHING L5.8 |
67/48/1. | [1] | 146725-1100 | SPACER BUSHING L6.0 |
67/48/1. | [1] | 146725-1200 | SPACER BUSHING L6.2 |
67/48/1. | [1] | 146725-1300 | SPACER BUSHING L6.4 |
67/49. | [1] | 146721-4120 | COVER |
67/50. | [1] | 146722-0200 | FLAT-HEAD SCREW |
67/51. | [1] | 146600-0300 | O-RING |
67/52. | [1] | 013020-6040 | UNION NUT |
67/54. | [2] | 139006-4500 | BLEEDER SCREW |
67/55. | [1] | 139006-4800 | BLEEDER SCREW |
67/56. | [1] | 146723-0200 | CONTROL LEVER |
67/57. | [1] | 146712-0100 | BEARING PIN |
67/58. | [2] | 146620-0600 | CAPSULE |
67/59. | [2] | 026506-1040 | GASKET |
67/60. | [1] | 146724-0300 | ELEMENT |
67/61. | [1] | 146724-0600 | CAPSULE |
67/64. | [1] | 146933-6300 | BRACKET |
67/78. | [1] | 146600-4400 | SEAL RING |
67/98. | [1] | 146648-2800 | SPACER BUSHING |
67/100. | [1] | 146936-2620 | BRACKET |
67/105. | [1] | 139006-4700 | BLEEDER SCREW |
67/108. | [1] | 146932-4001 | BRACKET |
67/109. | [1] | 010206-1240 | HEX-SOCKET-HEAD CAP SCREW |
67/110. | [1] | 014020-6140 | PLAIN WASHER D11.5&6.5 |
67/111. | [1] | 139006-4400 | BLEEDER SCREW |
67/112. | [1] | 014010-6140 | PLAIN WASHER D13&6.5T1.0 |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-4100 | THREADED PIN |
67/201B. | [1] | 146545-4200 | THREADED PIN |
67/201C. | [1] | 146545-4300 | THREADED PIN |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
68. | [1] | 146810-2820 | CONTROL SHAFT |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146831-6520 | CONTROL LEVER |
72B. | [1] | 146831-6620 | CONTROL LEVER |
72C. | [1] | 146832-2120 | CONTROL LEVER |
72D. | [1] | 146832-2220 | CONTROL LEVER |
73. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
75. | [1] | 146621-0700 | UNION NUT |
95. | [1] | 146861-7720 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1.0 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0100 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146975-4200 | SLIDING SLEEVE |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-2400 | PLUG L3.30 |
117/1. | [1] | 146577-2500 | PLUG L3.50 |
117/1. | [1] | 146577-2600 | PLUG L3.70 |
117/1. | [1] | 146577-2700 | PLUG L3.90 |
117/1. | [1] | 146577-2800 | PLUG L4.10 |
117/1. | [1] | 146577-2900 | PLUG L4.30 |
117/1. | [1] | 146577-3000 | PLUG L4.50 |
117/1. | [1] | 146577-3100 | PLUG L4.70 |
117/1. | [1] | 146577-7200 | PLUG L3.2 |
117/1. | [1] | 146577-7300 | PLUG L3.4 |
117/1. | [1] | 146577-7400 | PLUG L3.6 |
117/1. | [1] | 146577-7500 | PLUG L3.8 |
117/1. | [1] | 146577-7600 | PLUG L4.0 |
117/1. | [1] | 146577-7700 | PLUG L4.2 |
117/1. | [1] | 146577-7800 | PLUG L4.4 |
117/1. | [1] | 146577-7900 | PLUG L4.6 |
117/1. | [1] | 146577-8000 | PLUG L4.8 |
123. | [4] | 146620-0500 | HEX-SOCKET-HEAD CAP SCREW |
130. | [1] | 146421-0020 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET D11.4&8.2T1.0 |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0920 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146688-3120 | PULLING ELECTROMAGNET |
137. | [2] | 139514-0200 | GASKET |
145. | [1] | 146621-4901 | UNION NUT |
147. | [1] | 146600-5000 | O-RING |
162. | [1] | 146625-8020 | PLATE |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 146201-0100 | WOODRUFF KEY |
214. | [1] | 146542-7500 | BUSHING |
217. | [1] | 146542-2600 | SLOTTED WASHER |
218. | [1] | 146592-9800 | COILED SPRING |
219. | [1] | 146541-3000 | BUSHING |
220. | [1] | 146592-9700 | COILED SPRING |
221. | [1] | 146936-2720 | BRACKET |
222. | [1] | 010206-1440 | HEX-SOCKET-HEAD CAP SCREW |
223. | [1] | 146670-9620 | SWITCH |
236. | [3] | 139006-4800 | BLEEDER SCREW |
236. | [3] | 139006-4800 | BLEEDER SCREW |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
240. | [1] | 146650-4320 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
243. | [1] | 146621-4901 | UNION NUT |
244. | [1] | 010206-1040 | HEX-SOCKET-HEAD CAP SCREW |
245. | [3] | 139512-0500 | GASKET |
246. | [1] | 146125-0700 | EYE BOLT |
247. | [1] | 146677-3920 | INLET UNION |
247. | [1] | 146677-3920 | INLET UNION |
248. | [1] | 146614-0200 | SPACER BUSHING |
251. | [1] | 146125-0101 | FILTER |
252. | [1] | 146125-0200 | COILED SPRING |
275. | [1] | 146932-8000 | BRACKET |
310. | [1] | 146685-8220 | POTENTCIOMETER |
310/2. | [2] | 139104-0400 | FLAT-HEAD SCREW |
310/3. | [1] | 146620-1500 | FLAT-HEAD SCREW |
310/4. | [1] | 013020-6040 | UNION NUT |
310/5. | [1] | 146614-2300 | JOINT CONNECTION |
310/6. | [1] | 146661-0401 | BOOT |
317. | [2] | 010206-1040 | HEX-SOCKET-HEAD CAP SCREW |
318. | [1] | 146935-8220 | BRACKET |
370. | [1] | 146663-2720 | SPACER RING |
504/1. | [1] | 146649-4500 | RESISTER NO. 1 0.18K:OHM |
504/1. | [1] | 146649-4600 | RESISTER NO. 2 0.30K:OHM |
504/1. | [1] | 146649-4700 | RESISTER NO. 3 0.43K:OHM |
504/1. | [1] | 146649-4800 | RESISTER NO. 4 0.62K:OHM |
504/1. | [1] | 146649-4900 | RESISTER NO. 5 0.82K:OHM |
504/1. | [1] | 146649-5000 | RESISTER NO. 6 1.10K:OHM |
504/1. | [1] | 146649-5100 | RESISTER NO. 7 1.50K:OHM |
504/1. | [1] | 146649-5200 | RESISTER NO. 8 2.00K:OHM |
504/1. | [1] | 146649-5300 | RESISTER NO. 9 2.70K:OHM |
504/1. | [1] | 146649-5400 | RESISTER NO.10 3.90K:OHM |
504/1. | [1] | 146649-5500 | RESISTER NO.11 5.60K:OHM |
504/1. | [1] | 146649-5600 | RESISTER NO.12 8.20K:OHM |
504/1. | [1] | 146649-5700 | RESISTER NO.13 15.00K:OHM |
800S. | [1] | 146018-7820 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0700 | PACKING RING |
804S. | [1] | 146232-1520 | COMPRESSION SPRING |
805S. | [1] | 146574-0720 | PARTS SET |
810S. | [1] | 146600-2420 | REPAIR SET |
812S. | [1] | 146600-1920 | PARTS SET |
821S. | [1] | 146210-5820 | ROLLER SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
847S. | [1] | 146685-8310 | POTENTCIOMETER |
905. | [1] | 146679-4120 | ACTUATOR |
906. | [1] | 146996-8700 | NAMEPLATE |
912. | [2] | 010206-1440 | HEX-SOCKET-HEAD CAP SCREW |
924. | [1] | 146680-5620 | DAMPER |
925. | [2] | 020146-1270 | BLEEDER SCREW |
Include in #2:
104745-0200
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 614 979
9460614979
ZEXEL
104745-0200
1047450200
MAZDA
WLR113800
wlr113800
Zexel num
Bosch num
Firm num
Name
104745-0200
9 460 614 979
WLR113800 MAZDA
INJECTION-PUMP ASSEMBLY
WLT K 11CJ INJECTION PUMP ASSY VE4 VE
WLT K 11CJ INJECTION PUMP ASSY VE4 VE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
(Solenoid timer adjustment condition)
ON
Injection timing adjustment
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
47.9
47.4
48.4
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
43.3
42
44.6
Boost pressure
mmHg
325
315
335
Average injection quantity
mm3/st.
64.1
63.6
64.6
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
76.3
75.8
76.8
Difference in delivery
mm3/st.
6.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_04
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
47.9
46.9
48.9
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_05
Pump speed
r/min
750
750
750
Boost pressure
kPa
43.3
42
44.6
Boost pressure
mmHg
325
315
335
Average injection quantity
mm3/st.
64.1
63.1
65.1
Difference in delivery
mm3/st.
6
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
76.3
75.3
77.3
Difference in delivery
mm3/st.
7
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
67.8
64.3
71.3
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2450
2450
2450
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
23.5
20.5
26.5
Difference in delivery
mm3/st.
7
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2800
2800
2800
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
7
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2450
2450
2450
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
23.5
13.5
33.5
Difference in delivery
mm3/st.
7.5
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
380
380
380
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
17.3
16.3
18.3
Difference in delivery
mm3/st.
1.7
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
380
380
380
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
17.3
15.8
18.8
Difference in delivery
mm3/st.
2.2
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
70
55
90
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
70
50
90
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
380
380
380
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Overflow quantity with S/T ON
cm3/min
430
300
560
Overflow quantity with S/T OFF
cm3/min
450
320
580
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T ON
kPa
510
481
539
Pressure with S/T ON
kgf/cm2
5.2
4.9
5.5
Pressure with S/T OFF
kPa
422
383
461
Pressure with S/T OFF
kgf/cm2
4.3
3.9
4.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T ON
kPa
510
471
549
Pressure with S/T ON
kgf/cm2
5.2
4.8
5.6
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
0000001101
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
4.8
4.6
5
Timer stroke with S/T OFF
mm
3.2
2.8
3.6
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
_02
Pump speed
r/min
500
500
500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
2.2
1.4
3
Oil temperature
degC
48
46
50
_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
4.8
4.4
5.2
Timer stroke with S/T OFF
mm
3.2
2.6
3.8
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
_04
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
9.4
8.6
10.2
Timer stroke with S/T OFF
mm
7.8
6.8
8.8
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.01
5.91
6.11
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
6.8
6.6
7
Pre-stroke
mm
0.03
0.01
0.05
Control lever angle alpha
deg.
12.5
8.5
16.5
Control lever angle beta
deg.
35
31
39
Test data Ex:
0000001801 CONTROL STANDARD AT IDLING
Standards for idle difference in delivery control
After idle adjustment, measure the idle injection quantities of (A) to (D).
Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table.
(A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder
(E): Collar ring
(F): (A) >= (C)
(G): (C) > (A)
(H): (A) - (C) or (C) - (A)
(I): 0.2, 0.1(mm3/st)
(J): (B) - (D) or (D) - (B)
(K): Ring color
(L): At least 0.6 mm3/st
(M): 0.3, 0.4, 0.5 (mm3/st)
(N): 0.2, 0.1, 0.0 (mm3/st)
(O): (B) >= (D)
(P): (D) > (B)
(T): Yellow
(U): White
(V): Red
----------
----------
----------
----------
0000001901 POTENTIOMETER ADJUSTMENT
Adjustment of the potentiometer
(1)Potentiometer setting:
(A): Adjusting point
(B): Checking point
(C): Control lever opening
(V): P/N output voltage
C1:Full speed position
C2:Idling position
(2)Dummy bolt setting:
Fix the control lever with the dummy bolt so that the injection quantity is as shown in the following table at the pump speed = N1.
(N): Speed of the pump
(Q): Injection quantity
(D): Targeted lever angle
(3)Read the output voltage (V) of the potentiometer in the state indicated in (2) above. Then, select the compensation resistor from the following table and replace.
(R): Compensation resistance
Note: After changing the compensation resistance, it is not necessary to check it as the output voltage is compensated inside the control unit.
E = after installing compensation resistor, apply white paint as shown in the figure.
----------
N1=1000r/min
----------
V1=8.16+-0.03V V2=2.33+-0.87V N1=1000r/min Q1=24.8+-1.0mm3/st D1=(13.0deg) V3=3.85~3.96V V4=3.97~4.08V V5=4.09~4.20V V6=4.21~4.32V V7=4.33~4.44V V8=4.45~4.56V V9=4.57~4.68V V10=4.69~4.80V V11=4.81~4.92V V12=4.93~5.04V V13=5.05~5.16V V14=5.17~5.28V V15=5.29~5.40V R1=No.1,0.18(kohm) R2=No.2,0.30(kohm) R3=No.3,0.43(kohm) R4=No.4,0.62(kohm) R5=No.5,0.82(kohm) R6=No.6,1.10(kohm) R7=No.7,1.50(kohm) R8=No.8,2.00(kohm) R9=No.9,2.70(kohm) R10=No.10,3.90(kohm) R11=No.11,5.60(kohm) R12=No.12,8.20(kohm) R13=No.13,15.00(kohm)
----------
N1=1000r/min
----------
V1=8.16+-0.03V V2=2.33+-0.87V N1=1000r/min Q1=24.8+-1.0mm3/st D1=(13.0deg) V3=3.85~3.96V V4=3.97~4.08V V5=4.09~4.20V V6=4.21~4.32V V7=4.33~4.44V V8=4.45~4.56V V9=4.57~4.68V V10=4.69~4.80V V11=4.81~4.92V V12=4.93~5.04V V13=5.05~5.16V V14=5.17~5.28V V15=5.29~5.40V R1=No.1,0.18(kohm) R2=No.2,0.30(kohm) R3=No.3,0.43(kohm) R4=No.4,0.62(kohm) R5=No.5,0.82(kohm) R6=No.6,1.10(kohm) R7=No.7,1.50(kohm) R8=No.8,2.00(kohm) R9=No.9,2.70(kohm) R10=No.10,3.90(kohm) R11=No.11,5.60(kohm) R12=No.12,8.20(kohm) R13=No.13,15.00(kohm)
0000002001 WIRE
1. Wire length confirmation:
Idle wire: (1) idle-full stroke: L1 mm
2. Idle switch confirmation:
Confirm that the switch is ON in the idle lever position.
3. Adjustment of the 2-stage actuator:
(1)Apply negative pressure P1 kPa {P2 mmHg} to the actuator through the negative pressure inlet port (A).
(2)In status (1) above, adjust screw (C) so that the control lever (B) position is a [ie, the gap between the control lever and the idle switch (E) is (L2)]. Fix by tightening the nut (D).
T:Tightening torque
----------
L1=30.1+-4.0mm L2=3.8+-0.5mm P1=-66.6kPa P2=-500mmHg a=6.6deg b=12.5deg+-4deg T=12~15N-m(1.2~1.5kgf-m)
----------
a=6.6deg b=12.5+-4deg L2=3.8+-0.5mm
----------
L1=30.1+-4.0mm L2=3.8+-0.5mm P1=-66.6kPa P2=-500mmHg a=6.6deg b=12.5deg+-4deg T=12~15N-m(1.2~1.5kgf-m)
----------
a=6.6deg b=12.5+-4deg L2=3.8+-0.5mm
0000002101 DASHPOT ADJUSTMENT
Adjustment of the dash pot
1. Hold the position of the control lever (A) at a (gap L).
2. In the above condition, adjust the position of the dash pot so that the tip end of the dash pot (B) contacts the control lever (A) and fix with the nut (C).
TT
D:Dash pot contact position
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg
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104745-0200
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WLR113800
INJECTION-PUMP ASSEMBLY
WLT
WLT