Rating:
Information injection-pump assembly
BOSCH
9 460 613 413
9460613413
ZEXEL
104745-0030
1047450030
Cross reference number
BOSCH
9 460 613 413
9460613413
ZEXEL
104745-0030
1047450030
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
(Solenoid timer adjustment condition)
With S/T O-ring; S/T ON. ON
With S/T O-ring; S/T ON. ON
Injection timing adjustment
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
48.7
48.2
49.2
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
44.8
41.8
47.8
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
48.7
47.7
49.7
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
44.3
40.8
47.8
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2450
2450
2450
Average injection quantity
mm3/st.
15.7
12.7
18.7
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
8
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2450
2450
2450
Average injection quantity
mm3/st.
15.7
5.7
25.7
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
9
8
10
Difference in delivery
mm3/st.
1.7
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
9
7.5
10.5
Difference in delivery
mm3/st.
2.2
Basic
*
Oil temperature
degC
48
46
50
Boost compensator adjustment
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
17
15
19
Difference in delivery
mm3/st.
3
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
70
55
90
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
70
50
90
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Overflow quantity with S/T ON
cm3/min
420
290
550
Overflow quantity with S/T OFF
cm3/min
460
330
590
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1250
1250
1250
Pressure with S/T ON
kPa
569
530
608
Pressure with S/T ON
kgf/cm2
5.8
5.4
6.2
Pressure with S/T OFF
kPa
471
442
500
Pressure with S/T OFF
kgf/cm2
4.8
4.5
5.1
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_02
Pump speed
r/min
1250
1250
1250
Pressure with S/T OFF
kPa
471
432
510
Pressure with S/T OFF
kgf/cm2
4.8
4.4
5.2
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
0000001101
Pump speed
r/min
1250
1250
1250
Timer stroke with S/T ON
mm
5.7
5.3
6.1
Timer stroke with S/T OFF
mm
4.1
3.9
4.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
500
500
500
Timer stroke with S/T ON
mm
1.8
0.8
2.8
Oil temperature
degC
48
46
50
_03
Pump speed
r/min
1250
1250
1250
Timer stroke with S/T ON
mm
5.7
5.1
6.3
Timer stroke with S/T OFF
mm
4.1
3.7
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_04
Pump speed
r/min
2000
2000
2000
Timer stroke with S/T ON
mm
9.2
8.2
10
Timer stroke with S/T OFF
mm
7.6
7
8.2
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
35.6
35.1
36.1
Timer stroke TA
mm
3.8
3.8
3.8
Timer stroke variation dT
mm
0.3
0.1
0.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
35.6
34.6
36.6
Timer stroke variation dT
mm
0.3
-0.1
0.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_03
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
22.1
20.6
23.6
Timer stroke variation dT
mm
1
0.5
1.5
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.01
5.91
6.11
MS dimension
mm
0.9
0.8
1
Pre-stroke
mm
0.03
0.01
0.05
Control lever angle alpha
deg.
12.5
8.5
16.5
Control lever angle beta
deg.
40
37
43
Test data Ex:
0000001801 CONTROL STANDARD AT IDLING
Standards for idle difference in delivery control
After idle adjustment, measure the idle injection quantities of (A) to (D).
Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table.
(A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder
(E): Collar ring
(F): (A) >= (C)
(G): (C) > (A)
(H): (A) - (C) or (C) - (A)
(I): 0.2, 0.1(mm3/st)
(J): (B) - (D) or (D) - (B)
(K): Ring color
(L): At least 0.6 mm3/st
(M): 0.3, 0.4, 0.5 (mm3/st)
(N): 0.2, 0.1, 0.0 (mm3/st)
(O): (B) >= (D)
(P): (D) > (B)
(T): Yellow
(U): White
(V): Red
----------
----------
----------
----------
0000001901 POTENTIOMETER ADJUSTMENT
Adjustment of the potentiometer
Dummy bolt method
1. Hold the dummy bolt against the control lever at position Np = N1 (r/min) and Q = Q1 (mm3/st) and fix using the lock nut.
2. When adjusting the potentiometer, position the control lever against the dummy bolt and adjust so that the output voltage is V1 (V).
3. After adjustment, remove the dummy bolt and confirm that the potentiometer output voltage at the control lever's idling and full speed positions is as specified above.
Vi:Applied voltage
N:Pump speed (r/min)
V:Output voltage (V)
Q:Injection quantity (mm3/st)
A:Adjusting point
B:Checking point
C:Position of the control lever
C1:Idling
C2:Full speed
P1:Boost pressure (kPa)
P2:Boost pressure (mmHg)
----------
N1=1500(r/min) Q1=15.2+-1.0(mm3/st) V1=4.97+-0.03(V)
----------
N1=1500(r/min) Q1=15.2+-1.0(mm3/st) V1=4.97+-0.03(V) V2=1.73+-0.70(V) V3=8.40+-0.53(V) Vi=10(V) P1=0(kPa) P2=0(mmHg) a=18.0(deg) b=0(deg) c=40.0+-3.0(deg)
----------
N1=1500(r/min) Q1=15.2+-1.0(mm3/st) V1=4.97+-0.03(V)
----------
N1=1500(r/min) Q1=15.2+-1.0(mm3/st) V1=4.97+-0.03(V) V2=1.73+-0.70(V) V3=8.40+-0.53(V) Vi=10(V) P1=0(kPa) P2=0(mmHg) a=18.0(deg) b=0(deg) c=40.0+-3.0(deg)
0000002001 WIRE
(1)Wire length confirmation
Accelerator wire (idle~full stroke: L1 mm)
(2)Adjustment of the two stage actuator
1. Apply negative pressure P1 (kPa) {P2 (mmHg)} to the actuator through the negative pressure suction inlet (A).
2. In the above condition, adjust using screw (C) so that the control lever (B) position is a [clearance L2+-0.5 (mm) from the idle screw (E)] , and fix using the nut (D). (Tightening torque T)
b:Angle alpha
----------
L1=34.1+-3.5(mm) L2=4.6(mm) P1=-66.6(kPa) P2=-500(mmHg) a=7.6(deg) b=12.5+-4(deg) T=6~9(Nm)(0.6~0.9(kgfm))
----------
a=7.6(deg) b=12.5+-4(deg) L2=(4.6(mm))
----------
L1=34.1+-3.5(mm) L2=4.6(mm) P1=-66.6(kPa) P2=-500(mmHg) a=7.6(deg) b=12.5+-4(deg) T=6~9(Nm)(0.6~0.9(kgfm))
----------
a=7.6(deg) b=12.5+-4(deg) L2=(4.6(mm))