104745-0020 ZEXEL 9 460 613 295 BOSCH INJECTION-PUMP ASSEMBLY 9460613295 1047450020


104745-0020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 613 295 9460613295
ZEXEL 104745-0020 1047450020

Components :

0. INJECTION-PUMP ASSEMBLY 104745-0020
1. _
2. FUEL INJECTION PUMP 104645-0020
3. NUMBER PLATE 146995-6800
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1183
8. Nozzle and Holder PN40 13 H50C
9. Open Pre:MPa(Kqf/cm2) 10.8{110}
10. NOZZLE-HOLDER 105078-0111
11. NOZZLE 105007-1210

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0720 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0420 DRIVE SHAFT
12/1. [1] 146200-0400 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-5320 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4720 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-8520 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2900 COMPRESSION SPRING
34B. [1] 146312-2800 COMPRESSION SPRING
34C. [1] 146312-3000 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-3300 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146403-6820 HYDRAULIC HEAD
50. [1] 146403-6820 HYDRAULIC HEAD
50. [1] 146403-6820 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-5820 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146504-2020 GOVERNOR COVER
67/1. [1] 146806-4920 GOVERNOR COVER
67/14. [1] 146621-1800 UNION NUT
67/16. [1] 146526-2900 BLEEDER SCREW
67/23. [1] 146934-3100 BRACKET
67/24. [2] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-4100 THREADED PIN
67/201B. [1] 146545-4200 THREADED PIN
67/201C. [1] 146545-4300 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-8720 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146831-4320 CONTROL LEVER
72B. [1] 146831-4420 CONTROL LEVER
72C. [1] 146831-7720 CONTROL LEVER
72D. [1] 146831-7820 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146865-7920 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146976-0000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-6020 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 016520-1210 O-RING
162. [1] 146625-8020 PLATE
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146542-1400 BUSHING
215. [1] 146542-1500 BUSHING
217. [1] 146542-2600 SLOTTED WASHER
218. [1] 146592-8400 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-8500 COILED SPRING
221. [1] 146934-7220 BRACKET
222. [1] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
223. [1] 146670-9620 SWITCH
236. [3] 139006-4800 BLEEDER SCREW
236. [3] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-4901 UNION NUT
244. [1] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
245. [3] 139512-0500 GASKET
246. [1] 139812-1900 EYE BOLT
247. [1] 146669-7620 INLET UNION
247. [1] 146669-7620 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 146125-0101 FILTER
252. [1] 146125-0200 COILED SPRING
275. [1] 146932-8000 BRACKET
310. [1] 146685-4220 POTENTCIOMETER
310/1. [1] 146685-4210 POTENTCIOMETER
310/2. [1] 146935-1220 BRACKET
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146620-2900 FLAT-HEAD SCREW
310/5. [1] 146621-0500 UNION NUT
310/6. [1] 146614-2300 JOINT CONNECTION
310/7. [1] 146661-0401 BOOT
311. [3] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
311. [3] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
317. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
318. [1] 146932-8320 BRACKET
370. [1] 146663-2720 SPACER RING
800S. [1] 146018-8420 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5820 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
905. [1] 146679-4120 ACTUATOR
906. [1] 146995-6800 NAMEPLATE
911. [1] 010206-2040 HEX-SOCKET-HEAD CAP SCREW
912. [1] 010206-1040 HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104745-0020 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 295 9460613295
ZEXEL 104745-0020 1047450020


Zexel num
Bosch num
Firm num
Name
104745-0020 
104745-0021 
9 460 613 295 
   
INJECTION-PUMP ASSEMBLY
* K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
(Solenoid timer adjustment condition)
With S/T O-ring; S/T ON.
  ON
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   45.1 44.6 45.6
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   44.8 41.8 47.8
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   45.1 44.1 46.1
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   44.3 41.8 46.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   15.7 12.7 18.7
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   15.7 5.7 25.7
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   9 8 10
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   9 7.5 10.5
Difference in delivery mm3/st.   2.2
Basic   *
Oil temperature degC   48 46 50
Boost compensator adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   17 15 19
Difference in delivery mm3/st.   3
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   360 230 490
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   510 471 549
Pressure with S/T ON kgf/cm2   5.2 4.8 5.6
Pressure with S/T OFF kPa   402 373 431
Pressure with S/T OFF kgf/cm2   4.1 3.8 4.4
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T OFF kPa   402 363 441
Pressure with S/T OFF kgf/cm2   4.1 3.7 4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   4.8 4.4 5.2
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   500 500 500
Timer stroke with S/T ON mm   1.8 0.8 2.8
Oil temperature degC   48 46 50
_03
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   4.8 4.2 5.4
Timer stroke with S/T OFF mm   3 2.6 3.4
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   2000 2000 2000
Timer stroke with S/T ON mm   9.6 8.6 10.4
Timer stroke with S/T OFF mm   7.9 7.1 8.7
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   30 29.5 30.5
Timer stroke TA mm   2.7 2.7 2.7
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   30 29 31
Timer stroke variation dT mm   0.3 -0.1 0.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   20 18.5 21.5
Timer stroke variation dT mm   1 0.4 1.6
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 37 43

Test data Ex:

0000001801 CONTROL STANDARD AT IDLING

Test data 104745-0020
Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

----------

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104745-0020
Adjustment of the potentiometer Dummy bolt method 1. Hold the dummy bolt against the control lever at position Np = N1 (r/min) and Q = Q1 (mm3/st) and fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt and adjust so that the output voltage is V1 (V). 3. After adjustment, remove the dummy bolt and confirm that the potentiometer output voltage at the control lever's idling and full speed positions is as specified above. Vi:Applied voltage N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C:Position of the control lever C1:Idling C2:Full speed P1:Boost pressure (kPa) P2:Boost pressure (mmHg)
----------
N1=1500(r/min) Q1=10.3+-1.0(mm3/st) V1=4.43+-0.03(V) Vi=10(V)
----------
N1=1500(r/min) Q1=10.3+-1.0(mm3/st) V1=4.43+-0.03(V) V2=1.84+-0.43(V) V3=8.64+-0.48(V) Vi=10(V) P1=0(kPa) P2=0(mmHg)

0000002001 WIRE

Test data 104745-0020
(1)Wire length confirmation Accelerator wire (idle~full stroke: L1 mm) (2)Adjustment of the two stage actuator 1. Apply negative pressure P1 (kPa) {P2 (mmHg)} to the actuator through the negative pressure suction inlet (A). 2. In the above condition, adjust using screw (C) so that the control lever (B) position is a [clearance L2+-0.5 (mm) from the idle screw (E)] , and fix using the nut (D). (Tightening torque T) b:Angle alpha
----------
L1=34.1+-3.5(mm) L2=3.8(mm) P1=-66.6(kPa) P2=-500(mmHg) a=6.6(deg) b=12.5+-4(deg) T=6~9(Nm)(0.6~0.9(kgfm))
----------
a=6.6(deg) b=12.5+-4(deg) L2=(3.8(mm))




Have questions with 104745-0020?





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INJECTION-PUMP ASSEMBLY

Mazda 

 
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INJECTION-PUMP ASSEMBLY
WLT
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INJECTION-PUMP ASSEMBLY
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WLT
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Mazda 

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WL0113800D 
INJECTION-PUMP ASSEMBLY
WLT
104745-0020  

104745-0021 
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WLT

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WLT
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