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104742-7681 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047427681 6274711220


104742-7681 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104742-7681 1047427681
KOMATSU 6274711220 6274711220

Cross reference number

ZEXEL 104742-7681 1047427681
KOMATSU 6274711220 6274711220


Zexel num
Bosch num
Firm num
Name
104742-7681 
 
6274711220  KOMATSU
INJECTION-PUMP ASSEMBLY
SAA4D95LE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Timer measuring device installation position
Low pressure side   LOW PRESSURE SIDE
Injection timing adjustment
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   73.3 72.8 73.8
Basic   *
Oil temperature degC   48 46 50
Remarks
NA  
Injection timing adjustment_02
Pump speed r/min   800 800 800
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   110.2 109.7 110.7
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_03
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   117.9 117.4 118.4
Difference in delivery mm3/st.   9.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_04
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   73.3 72.3 74.3
Basic   *
Oil temperature degC   48 46 50
Remarks
NA  
Injection timing adjustment_05
Pump speed r/min   800 800 800
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   110.2 108.7 111.7
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_06
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   117.9 116.4 119.4
Difference in delivery mm3/st.   10
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_07
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   122.1 116.1 128.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1253 1253 1253
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   30.8 26.8 34.8
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1428 1428 1428
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1253 1253 1253
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   30.8 26.3 35.3
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   418 418 418
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 5.2 9.2
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   418 418 418
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 4.7 9.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   130.5 125.5 135.5
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   130.5 125.5 135.5
Oil temperature degC   48 46 50
Remarks
IDLE  
Speed control lever angle
Pump speed r/min   418 418 418
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   630 500 760
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Stop lever angle_02
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   275 226 324
Pressure kgf/cm2   2.8 2.3 3.3
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   373 324 422
Pressure kgf/cm2   3.8 3.3 4.3
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   402 373 431
Pressure kgf/cm2   4.1 3.8 4.4
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   0.7 0.5 0.9
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
_02
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   0.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   0.7 0.4 1
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
0000001401
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   21 20 22
Timer stroke TA mm   1.6 1.3 1.9
Timer stroke variation dT mm   1.6 1.6 1.6
Basic   *
Oil temperature degC   50 48 52
Remarks
Reverse operation  
_02
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   21 19.5 22.5
Timer stroke TA mm   1.6 1.2 2
Timer stroke variation dT mm   1.6 1.6 1.6
Basic   *
Oil temperature degC   50 48 52
Remarks
Reverse operation  
_03
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   10 8 12
Timer stroke TA mm   2 2
Timer stroke variation dT mm   2 2
Oil temperature degC   50 48 52
Remarks
Reverse operation  
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1.4 1.3 1.5
BCS stroke mm   2.7 2.5 2.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   16 12 20
Control lever angle beta deg.   29 24 34

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

Test data 104742-7681
BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=800r/min N2=500r/min P1=40.0kPa(300mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 W-CSD ADJUSTMENT

Test data 104742-7681
Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cold advance (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point
----------
TA=-0.053t+3.881 -3<=t<=20 TA=-0.0517t+3.854 20<=t
----------
a=76.5++degC b=20degC c=-3degC d=0mm e=2.82+-0.4mm f=4.04+-0.6mm

0000001901 STARTING I/Q ADJUSTMENT

Test data 104742-7681
Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B). Screw (A) protrusion: L (B) Nut (SW10, T1 after completing adjustment) (C) Stop lever
----------
L=7.4~11.1mm T1=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm

0000002001 TAMPER PROOF

Test data 104742-7681
Tamperproof installation procedure A:Cap B:Rubber vibration damper C:Nut D:Cap E:Position of break L1:Inspection dimension Fig. 1 Regulating valve seal 1) Insert the cap A horizontally (press fit). 2) After insertion (press-fitting), tighten the cap to torque T1, and confirm that it is not pulled out at load F1. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T2. Fig. 3 External-adjustment type cover governor seal 1) Target breaking torque T3
----------
L1=23~28mm F1=49N(5kgf) T1=4.9N-m(0.5kgf-m) T2=7~9N-m(0.7~0.9kgf-m) T3=2.94~4.41N-m(0.3~0.45kgf-m)
----------
L1=23~28mm




Have questions with 104742-7681?





Group cross 104742-7681 ZEXEL

Komatsu 

104742-7600  

104742-7601 
F 01G 09W 0ER 
6274711310 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7601  

104742-7602 
F 01G 09W 0ES 
6274711310 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7602  
 
6274711310 
INJECTION-PUMP ASSEMBLY
SAA4D95LE

Yanmar 

104742-7610  

104742-7611 
F 01G 29X 06X 
12991951500 
INJECTION-PUMP ASSEMBLY
4TNE98
104742-7611  

104742-7612 
F 01G 29X 075 
12991951500 
INJECTION-PUMP ASSEMBLY
4TNE98
104742-7612  
F 01G 29X 06R 
12991951501 
INJECTION-PUMP ASSEMBLY
4TNE98

Komatsu 

104742-7620  

104742-7621 
F 01G 09W 0ET 
6274711320 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7621  

104742-7622 
F 01G 09W 0EU 
6274711320 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7622  
 
6274711320 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7630  

104742-7631 
F 01G 09W 0EV 
6274711110 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7631  

104742-7632 
F 01G 09W 0EW 
6274711110 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7632  
 
6274711110 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7640  

104742-7641 
F 01G 09W 0F5 
6274711130 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7641  
 
6274711130 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7650  

104742-7651 
 
6274711330 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7651  
 
6274711330 
INJECTION-PUMP ASSEMBLY
SAA4D95LE

Yanmar 

104742-7660  
F 01G 09W 0F0 
12997151000 
INJECTION-PUMP ASSEMBLY
4TNE98D

Komatsu 

104742-7670  

104742-7671 
 
6274711210 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7671  
 
6274711210 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7680  

104742-7681 
 
6274711220 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
104742-7681  
 
6274711220 
INJECTION-PUMP ASSEMBLY
SAA4D95LE

Yanmar 

104742-7690  
F 01G 29X 06P 
12991951510 
INJECTION-PUMP ASSEMBLY
4TNE98
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