104742-4020 ZEXEL 9 460 614 489 BOSCH INJECTION-PUMP ASSEMBLY 9460614489 1047424020 1670018t00


104742-4020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 489 9460614489
ZEXEL 104742-4020 1047424020
NISSAN-DIESEL 1670018T00 1670018t00

Components :

0. INJECTION-PUMP ASSEMBLY 104742-4020
1. _
2. FUEL INJECTION PUMP 104642-4020
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105101-5590
8. Nozzle and Holder 1660001T02
9. Open Pre:MPa(Kqf/cm2) 19.6(200)
10. NOZZLE-HOLDER 105031-4600
11. NOZZLE 105015-7131

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0820 DRIVE SHAFT
12/1. [1] 146200-0800 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0100 SLOTTED WASHER
29. [1] 146220-1220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0200 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-6200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-1300 COVER
38. [2] 146620-6300 BLEEDER SCREW
39. [1] 146310-5100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146402-1820 HYDRAULIC HEAD
50. [1] 146402-1820 HYDRAULIC HEAD
50. [1] 146402-1820 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0200 COMPRESSION SPRING
58. [4] 146440-0720 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-0420 GOVERNOR COVER
67/1. [1] 146508-7820 GOVERNOR COVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1800 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2900 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-0300 THREADED PIN
67/201B. [1] 146545-0400 THREADED PIN
67/201C. [1] 146545-0500 THREADED PIN
67/202. [1] 139208-0100 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-2620 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146535-5110 CONTROL LEVER
72B. [1] 146535-5210 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146565-1820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2100 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-0000 PLUG L1.70
117/1. [1] 146577-0100 PLUG L1.90
117/1. [1] 146577-0200 PLUG L2.10
117/1. [1] 146577-0300 PLUG L2.30
117/1. [1] 146577-0400 PLUG L2.50
117/1. [1] 146577-0500 PLUG L2.70
117/1. [1] 146577-0600 PLUG L2.90
117/1. [1] 146577-0700 PLUG L3.10
117/1. [1] 146577-0800 PLUG L3.30
117/1. [1] 146577-0900 PLUG L3.50
117/1. [1] 146577-1000 PLUG L3.70
117/1. [1] 146577-1100 PLUG L3.90
117/1. [1] 146577-1200 PLUG L4.10
117/1. [1] 146577-1300 PLUG L4.30
117/1. [1] 146577-1400 PLUG L4.50
117/1. [1] 146577-1500 PLUG L4.70
117/1. [1] 146577-1600 PLUG L4.90
117/1. [1] 146577-1700 PLUG L5.10
117/1. [1] 146577-5000 PLUG L1.8
117/1. [1] 146577-5100 PLUG
117/1. [1] 146577-5200 PLUG
117/1. [1] 146577-5300 PLUG
117/1. [1] 146577-5400 PLUG
117/1. [1] 146577-5500 PLUG
117/1. [1] 146577-5600 PLUG
117/1. [1] 146577-5700 PLUG
117/1. [1] 146577-5800 PLUG
117/1. [1] 146577-5900 PLUG
117/1. [1] 146577-6000 PLUG L3.8
117/1. [1] 146577-6100 PLUG
117/1. [1] 146577-6200 PLUG
117/1. [1] 146577-6300 PLUG
117/1. [1] 146577-6400 PLUG L4.6
117/1. [1] 146577-6500 PLUG
117/1. [1] 146577-6600 PLUG
117/1. [1] 146877-0400 PLUG
117/1. [1] 146877-0500 PLUG
117/1. [1] 146877-0600 PLUG
117/1. [1] 146877-0700 PLUG
117/1. [1] 146877-4300 PLUG
117/1. [1] 146877-4400 PLUG
117/1. [1] 146877-4500 PLUG
117/1. [1] 146877-4600 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0620 OVER FLOW VALVE
158. [1] 146614-0200 SPACER BUSHING
214. [1] 146541-1600 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146587-2400 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-8600 COILED SPRING
230. [1] 146629-8020 BRACKET
230/2. [1] 146620-6700 HEX-SOCKET-HEAD CAP SCREW
230/3. [1] 146614-0800 SPACER BUSHING
230/4. [2] 146620-6700 HEX-SOCKET-HEAD CAP SCREW
230/5. [1] 146629-8000 BRACKET
230/6. [1] 146659-0400 CLAMPING BAND
240. [1] 146650-1320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-1420 WIRE
243. [1] 146621-4901 UNION NUT
246. [1] 139812-0500 EYE BOLT
248. [1] 146614-0200 SPACER BUSHING
310. [1] 146673-4621 POTENTCIOMETER
800S. [1] 146019-4520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
813S. [1] 146600-3120 PARTS SET
821S. [1] 146210-5720 ROLLER SET
906. [1] 146900-6000 NAMEPLATE

Include in #2:

104742-4020 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 614 489 9460614489
ZEXEL 104742-4020 1047424020
NISSAN-DIESEL 1670018T00 1670018t00


Zexel num
Bosch num
Firm num
Name
104742-4020 
9 460 614 489 
1670018T00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD35 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.9 61.4 62.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   67.7 67.7 67.7
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   56 53.5 58.5
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.9 60.9 62.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   66 63 69
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   25.1 22.1 28.1
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   5
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   25.1 21.6 28.6
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   19.4 17.4 21.4
Difference in delivery mm3/st.   3.9
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   19.4 16.9 21.9
Difference in delivery mm3/st.   3.9
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 125
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 125
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   300 170 430
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1400 1400 1400
Pressure kPa   618 598 638
Pressure kgf/cm2   6.3 6.1 6.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   471 432 510
Pressure kgf/cm2   4.8 4.4 5.2
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1400 1400 1400
Pressure kPa   618 579 657
Pressure kgf/cm2   6.3 5.9 6.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1750 1750 1750
Pressure kPa   745 706 784
Pressure kgf/cm2   7.6 7.2 8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1400 1400 1400
Timer stroke mm   2.2 2 2.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1400 1400 1400
Timer stroke mm   2.2 1.8 2.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Timer stroke mm   3.9 3.3 4.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   4.9 4.4 5.3
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   33.5 28.5 38.5

Test data Ex:

0000001801 Temp. adjust full-load screw

Test data 104742-4020
Temporary full load screw adjustment At reassembly set the distance that the full load screw protrudes at L.
----------
L=14+-0.5mm
----------
L=14+-0.5mm

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104742-4020
Adjustment of the potentiometer 1. With the control lever moved C2 from idle (gap corresponding to L2), measure the injection quantity at pump speed N2 and determine the voltage using the formula. Then adjust the potentiometer. 2. At the full lever position, confirm at least V5. Voltage conversion formula 17.4 < Q <= 23.5 V+-0.03 = 0.063Q+0.94 29>Q>23.5 V+-0.03=0.04Q+1.48 17.4 > Q V = 2.07 29<Q V=2.67 N:Pump speed Q:Injection quantity V:Output voltage C/L: control lever position L:Thickness of the shim A:- B:Adjusting point C:- I:Idle Vi:Applied voltage D:Conversion point D1:Idle switch On to OFF D2:Full switch OFF to ON E:Lever opening (from idle) F:Connecting diagram for the potentiometer G:Output H:Output when (2) and (3) connected. J:When (4) or (6) connected: switch OFF to ON. K:When (4) or (5) connected: switch ON to OFF.
----------
C2=8.8deg L2=5.7mm N2=500r/min V5=5V Vi=10V
----------
N1=500r/min N2=500r/min N3=500r/min N4=0r/min V1=(2.07)V V2=2.37+-0.03V V3=(2.74)V V4=0.9+-0.4V Q1=MEASURE Q2=22.2+-4mm3/st Q3=MEASURE Q4=- C1=(7)deg C2=(8.8)deg C3=(11)deg C4=0deg L1=(4.5+-0.05)mm L2=(5.7+-0.05)mm L3=(7.1+-0.05)mm L4=0mm Vi=10V E1=(4.6+-2.6)deg E2=(23.6+-2.6)deg




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