104742-3100 ZEXEL F 01G 09W 0EH BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH F 01G 09W 0EH F01G09W0EH
ZEXEL 104742-3100 1047423100
MITSUBISHI-HEAV 32A6507390 32A6507390


Components 104742-3100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104642-3100
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme #3:


1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0820 DRIVE SHAFT
12/1. [1] 146200-0800 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0100 PLAIN WASHER
20. [1] 146210-9220 ROLLER SET
24. [1] 146303-0400 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0100 SLOTTED WASHER
29. [1] 146220-3620 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0200 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3600 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-5100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146402-5720 HYDRAULIC HEAD
50. [1] 146402-5720 HYDRAULIC HEAD
50. [1] 146402-5720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
58. [4] 149300-0521 PRESSURE-CONTROL VALVE
60. [3] 139106-0100 FLAT-HEAD SCREW
67. [1] 146751-0620 MANIFOLD-PRESSURE COMP.
67/1. [1] 146806-8720 GOVERNOR COVER
67/2. [1] 146815-0320 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [2] 139310-0200 PLAIN WASHER
67/4. [2] 139310-0200 PLAIN WASHER
67/5. [1] 146530-0000 CONTROL LEVER
67/5B. [1] 146530-0100 CONTROL LEVER STAMP 001
67/5C. [1] 146832-1500 CONTROL LEVER
67/5D. [1] 146832-1600 CONTROL LEVER
67/6. [2] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/6. [2] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/7. [1] 013020-6040 UNION NUT
67/8. [1] 146515-1820 LEVER SHAFT
67/9. [1] 146587-4500 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER
67/12. [1] 146540-5700 CONTROL LEVER
67/13. [1] 146621-5700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-7500 BLEEDER SCREW
67/16. [1] 146526-7400 FLAT-HEAD SCREW
67/18. [1] 146587-2000 COILED SPRING
67/19. [1] 146541-0000 ANGLE PIECE
67/23. [1] 146936-6520 BRACKET
67/24. [2] 139006-4500 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-4800 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/54. [4] 139006-4400 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-4600 THREADED PIN L=24MM
67/201B. [1] 146545-4700 THREADED PIN L=26MM
67/201C. [1] 146545-4800 THREADED PIN L=28MM
67/202. [1] 146598-5000 UNION NUT
67/203. [1] 146600-1200 O-RING
67/204. [1] 146545-4500 DAMPER
95. [1] 146855-2920 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-1120 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-9400 PLAIN WASHER
115. [1] 146976-3000 SLIDING SLEEVE
116. [1] 146576-0400 CAP
117/1. [1] 146877-0820 PLUG L=5.0
117/1. [1] 146877-0920 PLUG L=5.1
117/1. [1] 146877-1020 PLUG L=5.2
117/1. [1] 146877-1120 PLUG L=5.3
117/1. [1] 146877-1220 PLUG L=5.4
117/1. [1] 146877-1320 PLUG L=5.5
117/1. [1] 146877-1420 PLUG L=5.6
117/1. [1] 146877-1520 PLUG L=5.7
117/1. [1] 146877-1620 PLUG L=5.8
117/1. [1] 146877-1720 PLUG L=5.9
117/1. [1] 146877-1820 PLUG L=6.0
117/1. [1] 146877-1920 PLUG L=6.1
117/1. [1] 146877-2020 PLUG L=6.2
117/1. [1] 146877-2120 PLUG L=6.3
117/1. [1] 146877-2220 PLUG L=6.4
117/1. [1] 146877-2320 PLUG L=6.5
117/1. [1] 146877-2420 PLUG L=6.6
117/1. [1] 146877-2520 PLUG L=6.7
117/1. [1] 146877-2620 PLUG L=6.8
117/1. [1] 146877-2720 PLUG L=6.9
117/1. [1] 146877-2820 PLUG L=7.0
117/1. [1] 146877-2920 PLUG L=7.1
117/1. [1] 146877-3020 PLUG L=7.2
117/1. [1] 146877-3120 PLUG L=7.3
117/1. [1] 146877-3220 PLUG L=7.4
117/1. [1] 146877-3320 PLUG L=7.5
117/1. [1] 146877-3420 PLUG L=7.6
117/1. [1] 146877-3520 PLUG L=7.7
117/1. [1] 146877-3620 PLUG L=7.8
117/1. [1] 146877-3720 PLUG L=7.9
117/1. [1] 146877-3820 PLUG L=8.0
117/1. [1] 146877-3920 PLUG L=8.1
117/1. [1] 146877-4020 PLUG L=8.2
117/1. [1] 146877-4120 PLUG L=8.3
117/1. [1] 146877-4220 PLUG L=8.4
120. [1] 146879-6820 RETAINING PIN
122. [1] 146580-4200 GOVERNOR SPRING
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-1120 CAPSULE
130/2. [1] 139508-0200 GASKET
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-3720 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-3720 PULLING ELECTROMAGNET
136B. [1] 146650-9920 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-4901 UNION NUT
147. [1] 146600-5000 O-RING
232. [1] 146936-7300 BRACKET
233. [1] 146733-0020 WIRE
234. [1] 139006-4800 BLEEDER SCREW
235. [1] 146936-7200 BRACKET
236. [1] 139006-4700 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146733-0120 WIRE
243. [1] 146621-4901 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0600 EYE BOLT
247. [1] 146677-8820 INLET UNION
247. [1] 146677-8820 INLET UNION
248. [1] 146649-7400 SPACER BUSHING
251. [1] 146125-0101 FILTER
252. [1] 146125-0200 COILED SPRING
280. [1] 146361-6520 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW
286. [1] 020106-3040 BLEEDER SCREW
287. [1] 014010-6140 PLAIN WASHER D13&6.5T1.0
343. [1] 146598-8700 CAP NUT
410. [1] 014020-6140 PLAIN WASHER D11.5&6.5
411. [1] 146598-6300 CAP NUT
800S. [1] 146020-3920 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-1220 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-7320 ROLLER SET
825S. [1] 146598-8600 CAP NUT
835S. [1] 146598-7320 CAP
836S. [1] 146598-7920 CAP
837S. [1] 146598-7310 CAP
838S. [1] 146598-6710 CAP
906. [1] 146940-3700 NAMEPLATE
907. [1] 029470-4030 WOODRUFF KEY

Include in #2:

104742-3100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09W 0EH F01G09W0EH
ZEXEL 104742-3100 1047423100
MITSUBISHI-HEAV 32A6507390 32A6507390


Zexel num Bosch num Firm num Firm Name
104742-3100  F 01G 09W 0EH  32A6507390  MITSUBISHI-HEAV INJECTION-PUMP ASSEMBLY
S4S-DT

Calibration Data:



Adjustment conditions
Test oil   ISO4113orSAEJ967d
1404 Test oil
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe mm   2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)   R
Right
(Solenoid timer adjustment condition)   OFF
With S/T O-ring; S/T OFF.
Timer measuring device installation position   LOW PRESSURE SIDE
Low pressure side


Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   25.3 24 26.6
Boost pressure mmHg   190 180 200
Average injection quantity mm3/st.   123 122.5 123.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
CBS


Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   127.1 126.6 127.6
Difference in delivery mm3/st.   11
Basic   *
Oil temperature degC   50 48 52
Remarks  
Full


Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   74 67 81
Oil temperature degC   48 46 50


Injection timing adjustment_04
Pump speed r/min   900 900 900
Boost pressure kPa   25.3 24 26.6
Boost pressure mmHg   190 180 200
Average injection quantity mm3/st.   123 120.5 125.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
CBS


Injection timing adjustment_05
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   127.1 124.6 129.6
Difference in delivery mm3/st.   11.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
Full


Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   128.2 121.7 134.7
Oil temperature degC   50 48 52


Injection timing adjustment_07
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   126.6 121.1 132.1
Oil temperature degC   50 48 52


Injection timing adjustment_08
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   122.5 117 128
Oil temperature degC   50 48 52


Injection quantity adjustment
Pump speed r/min   1425 1425 1425
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   5
Basic   *
Oil temperature degC   50 48 52


Injection quantity adjustment_02
Pump speed r/min   1425 1425 1425
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52


Injection quantity adjustment_03
Pump speed r/min   1300 1300 1300
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   113.5 113.5
Oil temperature degC   50 48 52
Remarks  
(check)


Governor adjustment
Pump speed r/min   595 595 595
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52


Governor adjustment_02
Pump speed r/min   595 595 595
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6 3.5 8.5
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52


Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   98.8 73.8 123.8
Basic   *
Oil temperature degC   48 46 50
Remarks  
Full


Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   98.8 73.8 123.8
Oil temperature degC   48 46 50
Remarks  
Full


Speed control lever angle
Pump speed r/min   595 595 595
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks  
Magnet OFF at idling position


Speed control lever angle_02
Pump speed r/min   595 595 595
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks  
Magnet ON at idling position and stop lever operate


0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   540 410 670
Oil temperature degC   50 48 52


Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   696 647 745
Pressure with S/T ON kgf/cm2   7.1 6.6 7.6
Pressure with S/T OFF kPa   530 510 550
Pressure with S/T OFF kgf/cm2   5.4 5.2 5.6
Basic   *
Oil temperature degC   50 48 52
Remarks  
OFF


Stop lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   402 353 451
Pressure with S/T OFF kgf/cm2   4.1 3.6 4.6
Oil temperature degC   50 48 52


Stop lever angle_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   481 432 530
Pressure with S/T OFF kgf/cm2   4.9 4.4 5.4
Oil temperature degC   50 48 52


Stop lever angle_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   696 637 755
Pressure with S/T ON kgf/cm2   7.1 6.5 7.7
Pressure with S/T OFF kPa   530 501 559
Pressure with S/T OFF kgf/cm2   5.4 5.1 5.7
Basic   *
Oil temperature degC   50 48 52
Remarks  
OFF


0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.9 4.4 5.3
Timer stroke with S/T OFF mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
OFF


_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   0.9 0.2 1.6
Oil temperature degC   50 48 52


_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   2.4 1.8 3
Oil temperature degC   50 48 52


_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   4.9 4.4 5.3
Timer stroke with S/T OFF mm   3.3 2.9 3.7
Basic   *
Oil temperature degC   50 48 52
Remarks  
OFF


0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14


0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   97.5 95.5 99.5
Timer stroke TA mm   0 0 0.3
Timer stroke variation dT mm   3.3 3.3 3.3
Basic   *
Oil temperature degC   50 48 52


_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   114.5 112.5 116.5
Timer stroke TA mm   3.1 3.1
Timer stroke variation dT mm   0.2 0.2 0.2
Oil temperature degC   50 48 52
Remarks  
(check)


_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   97.5 95 100
Timer stroke TA mm   0 0 0.5
Timer stroke variation dT mm   3.3 3.3 3.3
Basic   *
Oil temperature degC   50 48 52


_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   66.7 65.4 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   15 12.5 17.5
Timer stroke TA mm   4.2 3.4 5
Timer stroke variation dT mm   0.9 0.9 0.9
Oil temperature degC   50 48 52


Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.6 0.5 0.7
BCS stroke mm   1.6 1.5 1.7
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   16 12 20
Control lever angle beta deg.   30 25 35

Test data Ex:



0000001801 W-CSD ADJUSTMENT

Test data 104742-3100 Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). 2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cold advance (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point
----------
TA=-0.0526t+3.44(-3<=t)
----------
a=20degC b=-3degC c=2.4+-0.4mm d=3.6+-0.6mm



0000001901 TAMPER PROOF

Test data 104742-3100 Tamperproof installation procedure A:Position of break B:Rubber vibration damper C:Nut D:Cap E:Nut F:Nut G:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Target breaking torque T1 2) Maximum allowable breaking torque T2 3) Because the cap and the regulating valve are fixed using the MEC process, the bolt cannot be loosened after the bolt has been broken. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T3. Fig. 3 Maximum speed adjusting screw 1) Tighten nut (E) to the torque T4. 2) To prevent nut (E) from turning together, fix (E) using the tool, then tighten nut (F) to torque T4.
----------
L1=23~28mm T1=5~6.9N-m(0.5~0.69kgf-m) T2=9N-m(0.9kgf-m) T3=7~9N-m(0.7~0.9kgf-m) T4=6~9N-m(0.6~0.9kgf-m)
----------
L1=23~28mm





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Group cross number

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104742-3100  F 01G 09W 0EH  32A6507390  INJECTION-PUMP ASSEMBLY
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