104742-1630 ZEXEL 9 460 613 320 BOSCH INJECTION-PUMP ASSEMBLY 9460613320 1047421630

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 613 320 9460613320

ZEXEL 104742-1630 1047421630

Cross reference number

BOSCH 9 460 613 320 9460613320

ZEXEL 104742-1630 1047421630

Zexel num

Bosch num

Firm num

Name

104742-1630
104742-1631

9 460 613 320

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 60.3 59.8 60.8

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 48.2 43.7 52.7

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 960 960 960

Average injection quantity mm3/st. 60.3 59.3 61.3

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1280 1280 1280

Average injection quantity mm3/st. 63.9 60.4 67.4

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 61.4 56.9 65.9

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1925 1925 1925

Average injection quantity mm3/st. 17.9 14.9 20.9

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 1925 1925 1925

Average injection quantity mm3/st. 17.9 14.9 20.9

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.1 8.1 12.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.1 8.1 12.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 37 27 47

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 37 27 47

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1280 1280 1280

Overflow quantity cm3/min 620 490 750

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1280 1280 1280

Pressure kPa 373 353 393

Pressure kgf/cm2 3.8 3.6 4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1280 1280 1280

Pressure kPa 373 353 393

Pressure kgf/cm2 3.8 3.6 4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure kPa 481 452 510

Pressure kgf/cm2 4.9 4.6 5.2

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1280 1280 1280

Timer stroke mm 2.3 2.1 2.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Timer stroke mm 0.6 0.1 1.2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1280 1280 1280

Timer stroke mm 2.3 2.1 2.5

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 5.1 4.5 5.7

Oil temperature degC 50 48 52

_05

Pump speed r/min 1800 1800 1800

Timer stroke mm 5.3 5 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801

Adjustment of the W-CSD Adjustment of the timer advance angle (1)Determine the timer advance angle using the graph. (2)(1) Adjust with the screw so that the timer advance angle determined in the item (1) is obtained. (C): Timer stroke: TA(mm) TA = -0.045t + 3.28 X:Temperature t (deg C) Y:Timer stroke TA (mm)
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SW=SW8 T=3.4~4.9Nm(0.35~0.5kgfm)