104742-1162 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421162 8943362312

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104742-1162 1047421162

ISUZU 8943362312 8943362312

Cross reference number

ZEXEL 104742-1162 1047421162

ISUZU 8943362312 8943362312

Zexel num

Bosch num

Firm num

Name

104742-1162
104742-1250

8943362312 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1EDS *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 65.1 64.6 65.6

Difference in delivery mm3/st. 4

Basic *

Injection timing adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 21.4 17.9 24.9

Injection timing adjustment_03

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 65.3 59.8 70.8

Injection timing adjustment_04

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 63 59 67

Injection timing adjustment_05

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 65.1 64.1 66.1

Injection timing adjustment_06

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 55.2 51.2 59.2

Injection timing adjustment_07

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 65.3 60.3 70.3

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 21.3 18.3 24.3

Difference in delivery mm3/st. 7

Basic *

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 13

Governor adjustment

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 9.4 7.4 11.4

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 80 120

Basic *

Speed control lever angle

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity with S/T OFF cm3/min 621 492 750

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure kPa 588.5 569 608

Pressure kgf/cm2 6 5.8 6.2

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 343.5 314 373

Pressure with S/T OFF kgf/cm2 3.5 3.2 3.8

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588.5 569 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Stop lever angle_04

Pump speed r/min 1750 1750 1750

Pressure with S/T OFF kPa 637.5 608 667

Pressure with S/T OFF kgf/cm2 6.5 6.2 6.8

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke mm 3 2.8 3.2

Basic *

_02

Pump speed r/min 850 850 850

Timer stroke with S/T ON mm 0.5 0.5

_03

Pump speed r/min 1450 1450 1450

Timer stroke with S/T OFF mm 0.5

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 0.9 0.3 1.5

_05

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.7 3.3

_06

Pump speed r/min 1750 1750 1750

Timer stroke with S/T OFF mm 5.7 5.3 6.1

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 TEMP. ADJUST FULL-LOAD SCREW

Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm

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