104742-1152 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421152 8943368282

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104742-1152 1047421152

ISUZU 8943368282 8943368282

Cross reference number

ZEXEL 104742-1152 1047421152

ISUZU 8943368282 8943368282

Zexel num

Bosch num

Firm num

Name

104742-1152
104742-1154

8943368282 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 64.4 63.9 64.9

Difference in delivery mm3/st. 4

Basic *

Injection timing adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.5 10 17

Injection timing adjustment_03

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 61.7 56.2 67.2

Injection timing adjustment_04

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 64.1 60.1 68.1

Injection timing adjustment_05

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 64.4 63.4 65.4

Injection timing adjustment_06

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 54.5 50.5 58.5

Injection timing adjustment_07

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 64.7 59.7 69.7

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.5 10.5 16.5

Difference in delivery mm3/st. 7

Basic *

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 8

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.4 7.4 11.4

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 80 120

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity cm3/min 621 492 750

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588.5 569 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 343.5 314 373

Pressure with S/T OFF kgf/cm2 3.5 3.2 3.8

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588.5 569 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Stop lever angle_04

Pump speed r/min 1750 1750 1750

Pressure with S/T OFF kPa 637.5 608 667

Pressure with S/T OFF kgf/cm2 6.5 6.2 6.8

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.8 3.2

Basic *

_02

Pump speed r/min 750 650 850

Timer stroke with S/T ON mm 0.5 0.5 0.5

_03

Pump speed r/min 1450 1450 1450

Timer stroke with S/T OFF mm 0.5

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 0.95 0.3 1.6

_05

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.7 3.3

_06

Pump speed r/min 1750 1750 1750

Timer stroke with S/T OFF mm 5.7 5.3 6.1

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Rod length adjustment With the control lever at the idle position (contacting the idle stopper bolt), adjust the length so that the link lever and link bracket aligning marks are aligned, then fix. Adjustment of the V-FICD Adjust so that the distance between the control lever pin and the V-FICD rod is S. (A) = idle stopper bolt (B) = control lever (C) = link bracket (D) = aligning mark (E) = rod (F) = link lever
----------
S=1+1mm
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a=15deg b=(45)deg c=25+-4deg T=3.5~5N-m(0.35~0.5kgf-m) S=1+1mm R1=R32 R2=R28