104742-0010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047420010 slg113800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104742-0010 1047420010

MAZDA SLG113800 slg113800

Cross reference number

ZEXEL 104742-0010 1047420010

MAZDA SLG113800 slg113800

Zexel num

Bosch num

Firm num

Name

104742-0010
104742-0063

SLG113800 MAZDA

INJECTION-PUMP ASSEMBLY
SL *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 64.4 63.9 64.9

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Injection timing adjustment_02

Pump speed r/min 400 390 410

Average injection quantity mm3/st. 77.5 77.5 77.5

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 500 490 510

Average injection quantity mm3/st. 50.8 50.8 50.8

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 625 615 635

Average injection quantity mm3/st. 53.5 53.5 53.5

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1000 990 1010

Average injection quantity mm3/st. 64.4 63.4 65.4

Difference in delivery mm3/st. 4.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1600 1590 1610

Average injection quantity mm3/st. 72.8 72.8 72.8

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1875 1875 1875

Average injection quantity mm3/st. 57.4 54.4 60.4

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 8

Oil temperature degC 52 50 54

Remarks
OFF

Injection quantity adjustment_03

Pump speed r/min 1875 1865 1885

Average injection quantity mm3/st. 57.4 53.9 60.9

Difference in delivery mm3/st. 7.5

Oil temperature degC 50 48 52

Injection quantity adjustment_04

Pump speed r/min 1950 1940 1960

Average injection quantity mm3/st. 26.9 26.9 26.9

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 12.3 11.3 13.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Remarks
OFF

Governor adjustment_02

Pump speed r/min 365 355 375

Average injection quantity mm3/st. 12.3 10.8 13.8

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 90 110

Average injection quantity mm3/st. 80 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1250 1250 1250

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure with S/T OFF kPa 431 411 451

Pressure with S/T OFF kgf/cm2 4.4 4.2 4.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1250 1240 1260

Pressure with S/T OFF kPa 431 411 451

Pressure with S/T OFF kgf/cm2 4.4 4.2 4.6

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1490 1510

Pressure with S/T OFF kPa 520 491 549

Pressure with S/T OFF kgf/cm2 5.3 5 5.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke with S/T OFF mm 0.9 0.7 1.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1250 1240 1260

Timer stroke with S/T OFF mm 0.9 0.5 1.3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1490 1510

Timer stroke with S/T OFF mm 2.8 2.3 3.3

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1590 1610

Timer stroke with S/T OFF mm 3.3 2.8 3.9

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 40 36 44

Control lever angle beta deg. 35 32 38

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment Adjust the potentiometer so that the output voltage is V1 at the full speed position. With the control lever turned from the idle position to the full speed position, connect the connector wiring so that voltage increases With the control lever in the idle position, confirm that the output voltage is within the range shown in the graph. Record the output voltage. Vi:Applied voltage Y:Output voltage a X:Angle beta C/L: lever position I:Idle V:Output voltage
----------
Vi=10V V1=8.4+-0.03V
----------
Vi=10V c=0deg

0000001901 V-FICD ADJUSTMENT

Temperature adjustment stopper adjustment At the idle position, adjust so that the clearance between the control lever and the temperature adjustment stopper C1. Adjustment of the V-FICD Move the bracket in the direction of the arrow to adjust the clearance between the V-actuator rod and the control lever pin to L1. A:Temperature adjustment stopper B:V-actuator
----------
C1=0.3+0.05mm L1=2+1mm
----------
C1=0.3+0.05mm L1=2+1mm T=9.8~12.7N-m(1~1.3kgf-m)