104741-8121 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047418121 me444303

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-8121 1047418121

MITSUBISHI ME444303 me444303

Cross reference number

ZEXEL 104741-8121 1047418121

MITSUBISHI ME444303 me444303

Zexel num

Bosch num

Firm num

Name

104741-8121
104741-8122

ME444303 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4M40 TL *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 63.8 63.3 64.3

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 63.2 59.2 67.2

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 62.6 58.6 66.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 63.8 62.8 64.8

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 64.6 62.1 67.1

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 23.9 21.4 26.4

Difference in delivery mm3/st. 7.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 23.9 20.9 26.9

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 540 540 540

Average injection quantity mm3/st. 19.6 17.6 21.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 540 540 540

Average injection quantity mm3/st. 19.6 17.1 22.1

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 95 75 145

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 95 75 145

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 540 540 540

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 900 900 900

Overflow quantity cm3/min 710 580 840

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 900 900 900

Pressure kPa 559 539 579

Pressure kgf/cm2 5.7 5.5 5.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 800 800 800

Pressure kPa 520 471 569

Pressure kgf/cm2 5.3 4.8 5.8

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 900 900 900

Pressure kPa 559 530 588

Pressure kgf/cm2 5.7 5.4 6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1000 1000 1000

Pressure kPa 598 549 647

Pressure kgf/cm2 6.1 5.6 6.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 900 900 900

Timer stroke mm 1.5 1.3 1.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 1.5 1.1 1.9

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 1.9 3.1

Oil temperature degC 50 48 52

_04

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.9 2.4 3.3

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 2 1.9 2.1

Control lever angle alpha deg. 57 53 61

Control lever angle beta deg. 25 20 30

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD Adjust the timer stroke 1. Adjust the timer stroke B so that it is as described in the graph. (graph TA) 2) Adjust using screw (A) to obtain the timer stroke determined in step 1. X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cold advance (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point
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a=20degC b=0degC c=1.63+-4mm d=2.46+-0.6mm

0000001901 TAMPER PROOF

Tamperproof installation procedure A:Position of break B:Rubber vibration damper C:Nut D:Cap E:Nut F:Nut G:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Target breaking torque T1 2) Maximum allowable breaking torque T2 3) Because the cap and the regulating valve are fixed using the MEC process, the bolt cannot be loosened after the bolt has been broken. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T3. Fig. 3 Maximum speed adjusting screw 1) Tighten nut (E) to the torque T4. 2) To prevent nut (E) from turning together, fix (E) using the tool, then tighten nut (F) to torque T4.
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L1=23~28mm T1=5~6.9N-m(0.5~0.69kgf-m) T2=9N-m(0.9kgf-m) T3=7~9N-m(0.7~0.9kgf-m) T4=6~9N-m(0.6~0.9kgf-m)
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L1=23~28mm