104741-8060 ZEXEL 9 460 614 936 BOSCH INJECTION-PUMP ASSEMBLY 9460614936 1047418060 32c6500270

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 614 936 9460614936

ZEXEL 104741-8060 1047418060

MITSUBISHI-HEAV 32C6500270 32c6500270

Cross reference number

BOSCH 9 460 614 936 9460614936

ZEXEL 104741-8060 1047418060

MITSUBISHI-HEAV 32C6500270 32c6500270

Zexel num

Bosch num

Firm num

Name

104741-8060
104741-8061

9 460 614 936

32C6500270 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S4Q2 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 47.1 46.6 47.6

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 43.5 39.5 47.5

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 48.6 44.6 52.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 47.1 46.1 48.1

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 9.9 7.9 11.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 9.9 6.4 13.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 11.1 9.1 13.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 11.1 8.6 13.6

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 64.8 59.8 69.8

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 64.8 59.8 69.8

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 460 330 590

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 618 589 647

Pressure kgf/cm2 6.3 6 6.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 500 451 549

Pressure kgf/cm2 5.1 4.6 5.6

Oil temperature degC 48 46 50

Stop lever angle_03

Pump speed r/min 800 800 800

Pressure kPa 579 530 628

Pressure kgf/cm2 5.9 5.4 6.4

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1000 1000 1000

Pressure kPa 618 579 657

Pressure kgf/cm2 6.3 5.9 6.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_05

Pump speed r/min 1200 1200 1200

Pressure kPa 667 618 716

Pressure kgf/cm2 6.8 6.3 7.3

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.1 1.9 2.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 500 500 500

Timer stroke mm 0.7

Oil temperature degC 48 46 50

_03

Pump speed r/min 800 800 800

Timer stroke mm 1.5 0.9 2.1

Oil temperature degC 50 48 52

_04

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.1 1.7 2.5

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.8 2.2 3.4

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 35.5 35 36

Timer stroke TA mm 2 1.8 2.2

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 47.1 46.1 48.1

Timer stroke TA mm 2.8 2.2 3.4

Oil temperature degC 50 48 52

_03

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 35.5 34.5 36.5

Timer stroke TA mm 2 1.6 2.4

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 2 1.9 2.1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 27 22 32

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B) (Torque to T after adjustment) Screw protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10