104741-6740 ZEXEL 9 460 612 255 BOSCH INJECTION-PUMP ASSEMBLY 9460612255 1047416740 8970223180


104741-6740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 255 9460612255
ZEXEL 104741-6740 1047416740
ISUZU 8970223180 8970223180

Components :

0. INJECTION-PUMP ASSEMBLY 104741-6740
1. _
2. FUEL INJECTION PUMP 104641-6740
3. NUMBER PLATE 146919-8200
4. _ 146672-1720
5. CAPSULE
6. ADJUSTING DEVICE 146679-0820
7. NOZZLE AND HOLDER ASSY 105118-7101
8. Nozzle and Holder 8-97018-945-1
9. Open Pre:MPa(Kqf/cm2) 16.7{170}/19.1{195}
10. NOZZLE-HOLDER 105048-2031
11. NOZZLE 105017-1140

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0520 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0820 DRIVE SHAFT
12/1. [1] 146200-0800 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0100 SLOTTED WASHER
29. [1] 146220-0720 CAM PLATE
30. [1] 146600-3000 O-RING
31. [1] 146300-2000 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-9000 COMPRESSION SPRING
34B. [1] 146302-6000 COMPRESSION SPRING
34C. [1] 146302-9100 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-3000 O-RING
37. [1] 146310-1300 COVER
38. [2] 146620-6300 BLEEDER SCREW
39. [1] 146310-0901 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0120 GUIDE PIN
50. [1] 146402-3720 HYDRAULIC HEAD
50. [1] 146402-3720 HYDRAULIC HEAD
50. [1] 146402-3720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-1420 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0200 COMPRESSION SPRING
58. [4] 146440-1520 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146702-8820 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-3920 GOVERNOR COVER
67/4. [1] 139310-0200 PLAIN WASHER
67/6. [1] 014110-6440 LOCKING WASHER
67/8. [1] 146515-1820 LEVER SHAFT
67/9. [1] 146587-4500 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER D14&10.1T1.50
67/12. [1] 146540-4420 CONTROL LEVER
67/12B. [1] 146540-4520 CONTROL LEVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146928-5500 BRACKET
67/24. [2] 139006-4500 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT M6P1H5
67/26. [1] 146927-1820 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-0400 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2700 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/54. [2] 146620-6100 BLEEDER SCREW
67/55. [2] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146928-5620 BRACKET
67/78. [1] 146600-1000 SEAL RING
67/98. [1] 139006-4500 BLEEDER SCREW
67/99. [2] 010006-0870 BLEEDER SCREW M6P1L8 7T
67/100. [1] 146629-6000 BRACKET
67/112. [1] 146928-4720 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-0920 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-4900 CONTROL LEVER
72B. [1] 146536-5000 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-2500 UNION NUT
95. [1] 146565-7020 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0320 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-4820 PULLING ELECTROMAGNET
137. [2] 029331-4010 GASKET
145. [1] 146621-1000 UNION NUT
160. [1] 146625-8020 PLATE
205. [1] 029470-4030 WOODRUFF KEY
220. [1] 146587-5000 COILED SPRING
223. [1] 146670-9320 MICROSWITCH
233. [1] 146658-8920 WIRE
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1840 GASKET D17.9&12.2T1.50
246. [1] 146125-0000 EYE BOLT
247. [1] 146607-8820 PIPE
248. [1] 146614-0200 SPACER BUSHING
310. [1] 146683-0420 POTENTCIOMETER
800S. [1] 146019-4320 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
813S. [1] 146600-3120 PARTS SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146672-1720 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
905. [1] 146679-0820 ACTUATOR
906. [1] 146919-8200 NAMEPLATE
912. [2] 020146-1270 BLEEDER SCREW

Include in #2:

104741-6740 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 255 9460612255
ZEXEL 104741-6740 1047416740
ISUZU 8970223180 8970223180


Zexel num
Bosch num
Firm num
Name
104741-6740 
104741-6741 
9 460 612 255 
8970223180  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   42.7 41.4 44
Boost pressure mmHg   320 310 330
Average injection quantity mm3/st.   50.5 50 51
Difference in delivery mm3/st.   4.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   67.7 67.2 68.2
Difference in delivery mm3/st.   5.5
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   23.4 19.9 26.9
Injection timing adjustment_04
Pump speed r/min   1900 1900 1900
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   72 67.5 76.5
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   53.8 50.3 57.3
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   67.7 66.7 68.7
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   750 750 750
Boost pressure kPa   42.7 41.4 44
Boost pressure mmHg   320 310 330
Average injection quantity mm3/st.   50.5 49.5 51.5
Remarks
CBS
 
Injection timing adjustment_08
Pump speed r/min   600 600 600
Boost pressure kPa   18.7 17.4 20
Boost pressure mmHg   140 130 150
Average injection quantity mm3/st.   38.6 35.6 41.6
Injection timing adjustment_09
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38.1 32.6 43.6
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   23.4 20.4 26.4
Difference in delivery mm3/st.   7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   12
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7 5 9
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7 5 9
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   85 80 90
Basic   *
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Overflow quantity with S/T ON cm3/min   639 510 768
Overflow quantity with S/T OFF cm3/min   900 768 1032
Stop lever angle
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Pressure with S/T OFF kPa   490.5 471 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Pressure with S/T OFF kPa   490.5 471 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Stop lever angle_03
Pump speed r/min   1900 1900 1900
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Pressure with S/T OFF kPa   617.5 588 647
Pressure with S/T OFF kgf/cm2   6.3 6 6.6
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   4.5 4.3 4.7
Basic   *
_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T ON mm   1.2
Remarks
IDLE
 
_03
Pump speed r/min   750 750 750
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T ON mm   1 1
_04
Pump speed r/min   1100 1100 1100
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   0.5
_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   1.5 0.9 2.1
_06
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   4.5 4.2 4.8
_07
Pump speed r/min   1900 1900 1900
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   7 6.6 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
BCS stroke mm   2.7 2.7 2.7
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   24 20 28
Control lever angle beta deg.   48 43 53

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Test data 104741-6740
1. Fix the dummy bolt B so that the potentiometer output voltage V1. 2. Move the microswitch in the direction of the arrow and fix it where it turns OFF. 3. Loosen dummy bolt B. Confirm that the potentiometer output voltage (V) is V1 where the microswitch turns from ON to OFF. After completing adjustment, remove the dummy bolt. (N): Speed of the pump (Q) Injection quantity (A) Microswitch operating direction (V) Output voltage (D) ON to OFF (P) Boost pressure (C) Microswitch fixing bolt Vi:Applied voltage
----------
T=2~3N-m{0.2~0.3kgf-m} V1=4.56+-0.05V
----------
N1=-r/min Q1=-cm3/1,000st V1=4.56+-0.05V T=2~3N-m{0.2~0.3kgf-m} Vi=10V P1=80.0kPa P2=600mmHg

0000001901 V-FICD ADJUSTMENT

Test data 104741-6740
Adjustment of the V-FICD 1. Mount the V-FICD after adjustment of the micro-switch and the potentiometer. Make the clearance between the control lever (A) and the actuator rod S1 mm. Adjust the actuator rod. 2. Apply negative pressure of P1kPa {P2 mmHg} to the actuator. Confirm the full stroke. (B): Control lever (idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm

0000002001 STARTING I/Q ADJUSTMENT

Test data 104741-6740
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B).
----------

----------
L=3~6mm T=3.4~4.9N-m(0.35~0.5kgf-m)

0000002101 POTENTIOMETER ADJUSTMENT

Test data 104741-6740
Adjusting method [applied voltage Vi, dummy bolt (C)] 1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt (C) and adjust the potentiometer so that the output voltage is V1 (V). 3. Remove the dummy bolt (C) after the completion of adjustment. Confirm that the potentiometer output voltage is within the above mentioned standards between the control lever's adjusting point and the idling position. N:Pump speed V:Output voltage Q:Injection quantity P:Boost pressure A:Adjusting point B:Checking point Q2:Idle Q3:Full speed (C): Dummy bolt (D): Bracket for mounting the dummy bolt (E): Part numbers of the dummy bolt and the nut 146526-3300 (bolt) 42L 013020-6040 (nut)
----------
N1=750r/min Q1=13.8+-1cm3/1,000st V1=2.98+-0.03V
----------
N1=750r/min N2=385r/min V1=2.98+-0.03V V2=0.8+-0.45V Q1=13.8+-1cm3/1,000st Q2=7.0+-2cm3/1,000st Idle P1=72.0kPa P2=540mmHg




Have questions with 104741-6740?





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