104741-6200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047416200 8943327400

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-6200 1047416200

ISUZU 8943327400 8943327400

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-6200
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4821
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	18.1(185)
10.	NOZZLE-HOLDER	105048-3230
11.	NOZZLE	105017-0720

Include in #2:

104741-6200 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-6200 1047416200

ISUZU 8943327400 8943327400

Zexel num

Bosch num

Firm num

Name

104741-6200
104741-6201

8943327400 ISUZU

INJECTION-PUMP ASSEMBLY
4JF1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 45.7 45.2 46.2

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 36.1 36.1 36.1

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 45.6 45.6 45.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 45.7 44.7 46.7

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 45.6 45.6 45.6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1540 1540 1540

Average injection quantity mm3/st. 14.1 11.1 17.1

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 8

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1540 1540 1540

Average injection quantity mm3/st. 14.1 11.1 17.1

Difference in delivery mm3/st. 4.5

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 6.6 4.6 8.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 6.6 4.6 8.6

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 60 70

Basic *

Oil temperature degC 48 46 50

Remarks
Refer to additional devices.

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 60 70

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 360 230 490

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 343 323 363

Pressure kgf/cm2 3.5 3.3 3.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 343 323 363

Pressure kgf/cm2 3.5 3.3 3.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1350 1350 1350

Pressure kPa 431 402 460

Pressure kgf/cm2 4.4 4.1 4.7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.2 2 2.4

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 800 800 800

Timer stroke mm 1 0.7 1.3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.2 2 2.4

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1350 1350 1350

Timer stroke mm 3.3 3 3.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 33 28 38

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment 1. Adjust the starting injection quantity so that it is as specified using the bolt (A), then fix using the nut (B) (Tightening torque T). 2. At this time, confirm that the bolt protrudes L.
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6.0~9.0N-m(0.6~0.9kgf-m)