Rating:
Information injection-pump assembly
BOSCH
9 460 610 812
9460610812
ZEXEL
104741-5860
1047415860
ISUZU
8970697450
8970697450
Components :
0. | INJECTION-PUMP ASSEMBLY | 104741-5860 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104641-5860 |
3. | NUMBER PLATE | 146922-6700 |
4. | _ | 146672-1720 |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | 146679-2020 |
7. | NOZZLE AND HOLDER ASSY | 105148-1293 |
8. | Nozzle and Holder | 8-97069-780-2 |
9. | Open Pre:MPa(Kqf/cm2) | 14.7{150} |
10. | NOZZLE-HOLDER | 105078-0150 |
11. | NOZZLE | 105007-1271 |
Scheme ###:
1/6. | [1] | 146601-0700 | PACKING RING |
6. | [1] | 146100-0520 | SUPPLY PUMP |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0320 | DRIVE SHAFT |
12/1. | [1] | 146200-0300 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-2620 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-0020 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-0400 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-3400 | COMPRESSION SPRING |
34B. | [1] | 146302-3300 | COMPRESSION SPRING |
34C. | [1] | 146302-3500 | COMPRESSION SPRING |
34D. | [1] | 146302-3600 | COMPRESSION SPRING |
35/1. | [0] | 146603-0700 | SHIM D17.5&7.5T0.60 |
35/1. | [0] | 146603-0800 | SHIM D17.5&7.5T0.70 |
35/1. | [0] | 146603-0900 | SHIM D17.5&7.5T0.90 |
35/1. | [0] | 146603-1000 | SHIM D17.5&7.5T1.00 |
35/1. | [0] | 146603-1100 | SHIM D17.5&7.5T1.20 |
35/1. | [0] | 146603-3600 | SHIM D17.5&7.5T2.40 |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0700 | COVER |
38. | [2] | 146620-5000 | BLEEDER SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0001 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [2] | 146603-0100 | SHIM D17.0&5.2T0.80 |
48/1. | [2] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [2] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [2] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [2] | 146690-1400 | SHIM D17&5.2T0.9 |
48/1. | [2] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [2] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [2] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [2] | 146690-1800 | SHIM D17&5.2T1.6 |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146403-3720 | HYDRAULIC HEAD |
50. | [1] | 146403-3720 | HYDRAULIC HEAD |
50. | [1] | 146403-3720 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0200 | SHIM D9.5&3.0T1.94 |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-5600 | SHIM D9.5&3.0T1.84 |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-0320 | DELIVERY-VALVE ASSEMBLY VE4 |
56. | [4] | 146432-0000 | COMPRESSION SPRING |
58. | [4] | 146440-0120 | FITTING |
60. | [4] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146752-2120 | MANIFOLD-PRESSURE COMP. |
67/1. | [1] | 146806-0020 | GOVERNOR COVER |
67/13. | [1] | 146621-1700 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-1800 | BLEEDER SCREW |
67/16. | [1] | 146526-3000 | BLEEDER SCREW |
67/23. | [1] | 146928-5500 | BRACKET |
67/24. | [2] | 139006-4500 | BLEEDER SCREW |
67/31. | [1] | 146710-0800 | BUSHING |
67/32. | [1] | 146711-0000 | PLATE |
67/33. | [1] | 139218-0400 | UNION NUT |
67/34. | [1] | 146712-0700 | BEARING PIN |
67/35. | [1] | 146621-0300 | UNION NUT |
67/36. | [1] | 146600-1400 | O-RING |
67/37. | [1] | 146710-0100 | BUSHING |
67/38. | [1] | 139506-0200 | GASKET |
67/39. | [1] | 146620-0300 | CAPSULE |
67/40. | [1] | 026512-1540 | GASKET |
67/41. | [1] | 146713-0400 | ADJUSTING PIN |
67/42. | [2] | 146714-0000 | PLATE |
67/43. | [1] | 146715-0000 | DIAPHRAGM |
67/44. | [1] | 139306-0100 | LOCKING WASHER |
67/45. | [1] | 013030-6040 | UNION NUT |
67/46. | [1] | 146716-0000 | UNION NUT |
67/47. | [1] | 146717-0700 | COILED SPRING |
67/48/1. | [1] | 146720-0200 | SPACER BUSHING L4.1 |
67/48/1. | [1] | 146720-0300 | SPACER BUSHING L4.3 |
67/48/1. | [1] | 146720-0400 | SPACER BUSHING L4.5 |
67/48/1. | [1] | 146720-0500 | SPACER BUSHING L4.7 |
67/48/1. | [1] | 146720-0600 | SPACER BUSHING L4.9 |
67/48/1. | [1] | 146720-0700 | SPACER BUSHING L5.1 |
67/48/1. | [1] | 146720-0800 | SPACER BUSHING L5.3 |
67/48/1. | [1] | 146720-2100 | SPACER BUSHING L4.2 |
67/48/1. | [1] | 146720-2200 | SPACER BUSHING L4.4 |
67/48/1. | [1] | 146720-2300 | SPACER BUSHING L4.6 |
67/48/1. | [1] | 146720-2400 | SPACER BUSHING L4.8 |
67/48/1. | [1] | 146720-2500 | SPACER BUSHING L5.0 |
67/48/1. | [1] | 146720-2600 | SPACER BUSHING L5.2 |
67/49. | [1] | 146721-3020 | COVER |
67/54. | [2] | 146620-6100 | BLEEDER SCREW |
67/55. | [2] | 139006-4700 | BLEEDER SCREW |
67/56. | [1] | 146723-0300 | CONTROL LEVER |
67/57. | [1] | 146712-0100 | BEARING PIN |
67/58. | [2] | 146620-0600 | CAPSULE |
67/59. | [2] | 026506-1040 | GASKET |
67/60. | [1] | 146724-0300 | ELEMENT |
67/61. | [1] | 146724-0600 | CAPSULE |
67/64. | [1] | 146928-5620 | BRACKET |
67/78. | [1] | 146600-1000 | SEAL RING |
67/99. | [2] | 010006-0870 | BLEEDER SCREW |
67/100. | [1] | 146928-5700 | BRACKET |
67/112. | [1] | 146928-4720 | BRACKET |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN L53.00 |
67/201B. | [1] | 146545-3500 | THREADED PIN L55.00 |
67/201C. | [1] | 146545-3600 | THREADED PIN L57.00 |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
68. | [1] | 146514-3521 | CONTROL SHAFT |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146539-5701 | CONTROL LEVER STAMP 957A |
72B. | [1] | 146539-5801 | CONTROL LEVER STAMP 958A |
73. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
75. | [1] | 013020-6040 | UNION NUT |
95. | [1] | 146550-1320 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1.0 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0420 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146875-5200 | SLIDING SLEEVE |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-2500 | PLUG L3.50 |
117/1. | [1] | 146577-2600 | PLUG L3.70 |
117/1. | [1] | 146577-2700 | PLUG L3.90 |
117/1. | [1] | 146577-2800 | PLUG L4.10 |
117/1. | [1] | 146577-2900 | PLUG L4.30 |
117/1. | [1] | 146577-3000 | PLUG L4.50 |
117/1. | [1] | 146577-3100 | PLUG L4.70 |
117/1. | [1] | 146577-3200 | PLUG L4.90 |
117/1. | [1] | 146577-7300 | PLUG L3.4 |
117/1. | [1] | 146577-7400 | PLUG L3.6 |
117/1. | [1] | 146577-7500 | PLUG L3.8 |
117/1. | [1] | 146577-7600 | PLUG L4.0 |
117/1. | [1] | 146577-7700 | PLUG L4.2 |
117/1. | [1] | 146577-7800 | PLUG L4.4 |
117/1. | [1] | 146577-7900 | PLUG L4.6 |
117/1. | [1] | 146577-8000 | PLUG L4.8 |
117/1. | [1] | 146577-8100 | PLUG L5.0 |
123. | [4] | 146620-0500 | HEX-SOCKET-HEAD CAP SCREW |
130. | [1] | 146421-0020 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET D11.4&8.2T1.0 |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0920 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-1020 | OVER FLOW VALVE |
137. | [2] | 026512-1840 | GASKET |
138. | [1] | 146665-2220 | INLET UNION |
160. | [1] | 146625-8020 | PLATE |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 029470-4030 | WOODRUFF KEY |
217. | [1] | 146541-2900 | SLOTTED WASHER |
218. | [1] | 146592-4300 | COILED SPRING |
219. | [1] | 146541-3000 | BUSHING |
220. | [1] | 146592-4400 | COILED SPRING |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-7320 | WIRE |
243. | [1] | 146621-1000 | UNION NUT |
245. | [3] | 026512-1840 | GASKET |
246. | [1] | 146125-0000 | EYE BOLT |
247. | [1] | 146605-6120 | INLET UNION |
248. | [1] | 146614-0200 | SPACER BUSHING |
280. | [1] | 146361-0522 | START ADVANCE ASSY |
281. | [1] | 146600-0800 | O-RING |
282. | [2] | 010206-1240 | HEX-SOCKET-HEAD CAP SCREW |
287. | [1] | 020306-4040 | O-RING |
310. | [1] | 146683-4720 | POTENTCIOMETER |
800S. | [1] | 146018-1320 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0700 | PACKING RING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
812S. | [1] | 146600-1920 | PARTS SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
903. | [1] | 146672-1720 | PULSE GENERATOR |
903/2. | [1] | 146600-1300 | O-RING |
905. | [1] | 146679-2020 | ADJUSTING DEVICE |
906. | [1] | 146922-6700 | NAMEPLATE |
912. | [1] | 139006-4600 | BLEEDER SCREW |
913. | [1] | 139006-4700 | BLEEDER SCREW |
Include in #2:
104741-5860
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 610 812
9460610812
ZEXEL
104741-5860
1047415860
ISUZU
8970697450
8970697450
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
600
600
600
Boost pressure
kPa
26.7
25.4
28
Boost pressure
mmHg
200
190
210
Average injection quantity
mm3/st.
68.6
68.1
69.1
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_02
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
77.6
77.1
78.1
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_03
Pump speed
r/min
500
500
500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
62.4
62.4
62.4
Oil temperature
degC
48
46
50
Injection timing adjustment_04
Pump speed
r/min
600
600
600
Boost pressure
kPa
26.5
25.2
27.8
Boost pressure
mmHg
200
190
210
Average injection quantity
mm3/st.
68.6
67.6
69.6
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
77.6
76.6
78.6
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
60
60
60
Oil temperature
degC
50
48
52
Injection timing adjustment_07
Pump speed
r/min
1800
1800
1800
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
70.4
70.4
70.4
Oil temperature
degC
50
48
52
Injection timing adjustment_08
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.9
24.9
30.9
Difference in delivery
mm3/st.
5.5
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.9
24.9
30.9
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.9
24.9
30.9
Difference in delivery
mm3/st.
5.5
Oil temperature
degC
52
50
54
Injection quantity adjustment_03
Pump speed
r/min
2600
2600
2600
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
360
360
360
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
14.4
12.4
16.4
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
360
360
360
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
14.4
12.4
16.4
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
80
120
Basic
*
Oil temperature
degC
48
46
50
Remarks
IDLE
IDLE
Timer adjustment_02
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
80
120
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
360
360
360
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Overflow quantity
cm3/min
650
520
780
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
490
470
510
Pressure
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Pressure
kPa
490
470
510
Pressure
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
2.9
2.7
3.1
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
830
830
830
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Timer stroke
mm
0.5
0.1
1.3
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Timer stroke
mm
2.9
2.7
3.1
Basic
*
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Timer stroke
mm
4.3
3.9
4.7
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
73.5
72.2
74.8
Boost pressure
mmHg
550
540
560
Timer stroke
mm
6.6
6.3
7
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
56.4
55.4
57.4
Timer stroke TA
mm
2
1.8
2.2
Timer stroke variation dT
mm
0.9
0.9
0.9
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
57.6
56.1
59.1
Timer stroke TA
mm
2
1.6
2.4
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
40
38.5
41.5
Timer stroke TA
mm
1
0.4
1.6
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.7
0.6
0.8
BCS stroke
mm
3.4
3.2
3.6
Control lever angle alpha
deg.
24
20
28
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Adjusting method (applied voltage Vi, dummy bolt method)
1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1.
Fix using the lock nut.
2. At potentiometer adjustment, adjust the potentiometer so that the output voltage is V1 when the control lever contacts the dummy bolt (C).
3. Remove the dummy bolt (C) after the completion of adjustment.
After completing adjustment, remove (C). Confirm that the potentiometer output voltage is within the specifications with the control lever in the idle position.
N:Pump speed
V:Output voltage
Q:Injection quantity
P:Boost pressure
A:Adjusting point
B:Checking point
Q2:Idle
(C) Dummy bolt
(D) Dummy bolt installation bracket
(E) Dummy bolt and nut part no.
146526-3300 (bolt) 42L
013020-6040 (nut)
----------
N1=750r/min Q1=14.7+-1mm3/st V1=3.65+-0.03V
----------
N1=750r/min N2=360r/min V1=3.65+-0.03V V2=1.41+-0.45V P1=73.3kPa(550mmHg) Q1=14.7+-1mm3/st Q2=14.4+-2mm3/st
----------
N1=750r/min Q1=14.7+-1mm3/st V1=3.65+-0.03V
----------
N1=750r/min N2=360r/min V1=3.65+-0.03V V2=1.41+-0.45V P1=73.3kPa(550mmHg) Q1=14.7+-1mm3/st Q2=14.4+-2mm3/st
0000001901 W-CSD ADJUSTMENT
Adjustment of the W-CSD
Adjustment of the timer advance angle
1. Determine the timer advance angle using the graph (graph TA).
2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained.
X:Temperature t (deg C)
Y:Timer stroke TA (mm)
(S) Cooling water temperature: increase direction
(R) Cooling water temperature (deg C)
(T) Timer piston stroke (mm)
(B) Standard point
N:Pump speed
----------
TA=-0.0216t+1.21(-20<=t<=60)
----------
N1=500r/min a=20degC b=-20degC c=0.8+-0.2mm d=1.6+-0.4mm
----------
TA=-0.0216t+1.21(-20<=t<=60)
----------
N1=500r/min a=20degC b=-20degC c=0.8+-0.2mm d=1.6+-0.4mm
0000002001 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Adjust using the stroke adjusting screw (E) so that the actuator moves through its full stroke. Then fix using the nut (F).
2. After potentiometer adjustment, insert a shim L1 between the control lever (D) and the idle set screw (C). Then, install the V-FICD to the VE pump.
3. Supply P1 negative pressure to actuator and move it through its full stroke. Move actuator rod position using H and I, and adjust so that control lever B and actuator rod ) contact, then fix. After adjustment, release negative pressure.
4. Apply negative pressure P1 to the actuator confirm that it moves through its full stroke.
5. After releasing the negative pressure, reconfirm that the gap between (A) and (B) is at least L2.
----------
L1=4.0+-0.1mm L2=1mm P1=-53.3kPa(-400mmHg)
----------
L1=4.0+-0.1mm L2=1++mm T1=3.4~4.9N-m(0.35~0.50kgf-m) T2=1.4~2.0N-m(0.14~0.20kgf-m)
----------
L1=4.0+-0.1mm L2=1mm P1=-53.3kPa(-400mmHg)
----------
L1=4.0+-0.1mm L2=1++mm T1=3.4~4.9N-m(0.35~0.50kgf-m) T2=1.4~2.0N-m(0.14~0.20kgf-m)