104741-5320 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415320 8970266731

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-5320 1047415320

ISUZU 8970266731 8970266731

Cross reference number

ZEXEL 104741-5320 1047415320

ISUZU 8970266731 8970266731

Zexel num

Bosch num

Firm num

Name

104741-5320
104741-5321

8970266731 ISUZU

INJECTION-PUMP ASSEMBLY
D201-02 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 31.6 31.1 32.1

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 31.6 30.6 32.6

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 27.8 25.3 30.3

Difference in delivery mm3/st. 4

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 21 20 22

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 21 19.5 22.5

Difference in delivery mm3/st. 3

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15 14 16

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15 13 17

Difference in delivery mm3/st. 2

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1050 1050 1050

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 520 500 540

Pressure kgf/cm2 5.3 5.1 5.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 520 500 540

Pressure kgf/cm2 5.3 5.1 5.5

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 680 680 680

Timer stroke mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 2.1 2 2.2

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 7 3 11

Control lever angle beta deg. 9 4 14

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