104741-4570 ZEXEL 9 460 611 560 BOSCH INJECTION-PUMP ASSEMBLY 9460611560 1047414570 167006t303

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 611 560 9460611560

ZEXEL 104741-4570 1047414570

NISSAN 167006T303 167006t303

Cross reference number

BOSCH 9 460 611 560 9460611560

ZEXEL 104741-4570 1047414570

NISSAN 167006T303 167006t303

Zexel num

Bosch num

Firm num

Name

104741-4570
104741-4571

9 460 611 560

167006T303 NISSAN

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSASEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.3 56.8 57.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 53.2 49.7 56.7

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 54.8 51.3 58.3

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.3 56.3 58.3

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 57 53.5 60.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 57.3 53.8 60.8

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 19.2 17.2 21.2

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 19.2 16.7 21.7

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10.9 8.9 12.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10.9 8.4 13.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 500 370 630

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 500 370 630

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 618 579 657

Pressure with S/T ON kgf/cm2 6.3 5.9 6.7

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 539 500 578

Pressure with S/T OFF kgf/cm2 5.5 5.1 5.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure with S/T OFF kPa 736 677 795

Pressure with S/T OFF kgf/cm2 7.5 6.9 8.1

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 5.5 5.1 5.9

Timer stroke with S/T OFF mm 3.9 3.7 4.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke with S/T OFF mm 0.9 0.3 1.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 5.5 5 6

Timer stroke with S/T OFF mm 3.9 3.6 4.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 8.2 7.7 8.7

Oil temperature degC 50 48 52

_05

Pump speed r/min 2050 2050 2050

Timer stroke with S/T OFF mm 8.2 7.7 8.6

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 35 34.5 35.5

Timer stroke TA mm 2.9 2.7 3.1

Timer stroke variation dT mm 1 1 1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 35 34 36

Timer stroke TA mm 2.9 2.3 3.5

Timer stroke variation dT mm 1 1 1

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 20 17.5 22.5

Timer stroke TA mm 1.7 1.2 2.2

Timer stroke variation dT mm 2.2 2.2 2.2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.62 5.52 5.72

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 34 29 39

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Boost pressure P1kPa {P2 mmHg} Switch voltage is the value when the idle lever position is 0 V. * Adjusting method of the 1 potentiometer (P/M) Substitute the actual measurement of the angle a of each I/P in the following formula and determine the P/M output adjustment y (V). When the angle a <= c: y = 6.27 When c < angle a < d: y=6.27 + (angle a - 28.5) x 0.163 When d <alpha <e: y=7.57 A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
----------
c=30deg d=38deg e=-deg Vi=10V
----------
V1=a+-0.03V V2=1.22+-0.56V V3=1.41+-0.81V V4=3.71+-0.82V f:8.5+-5.5deg g:22.3+-6deg