104741-4390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414390 167002s602

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-4390 1047414390

NISSAN-DIESEL 167002S602 167002s602

Cross reference number

ZEXEL 104741-4390 1047414390

NISSAN-DIESEL 167002S602 167002s602

Zexel num

Bosch num

Firm num

Name

104741-4390
104741-4391

167002S602 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD32 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 58.5 58 59

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 52.3 48.8 55.8

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 57.1 53.6 60.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 58.5 57.5 59.5

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 55.6 52.6 58.6

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 60.3 57.3 63.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 18.1 16.1 20.1

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 18.1 15.6 20.6

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.9 6.9 10.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.9 6.4 11.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1000 1000 1000

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 539 519 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 539 510 568

Pressure kgf/cm2 5.5 5.1 5.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure kPa 686 647 725

Pressure kgf/cm2 7 6.6 7.4

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 5 4.8 5.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke mm 2.4 1.9 2.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 5 4.7 5.3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 8.3 7.8 8.8

Oil temperature degC 50 48 52

_05

Pump speed r/min 1900 1900 1900

Timer stroke mm 9 8.5 9.4

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 32 31.5 32.5

Timer stroke TA mm 4.2 4 4.4

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 32 31 33

Timer stroke TA mm 4.2 3.9 4.5

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 20 17.5 22.5

Timer stroke TA mm 3 2.5 3.5

Timer stroke variation dT mm 2 2 2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.62 5.52 5.72

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Potentiometer standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C/L: control lever position F:Full-speed I:Idle E:Adjusting point G:ON-->OFF D:OFF-->ON Vi:Applied voltage *The switch voltage specification is the value when the idle lever position is 0 volts.
----------

----------
V1=1.6+-0.03V V2=7.6+-0.56V V3=- V4=1.03+-0.41V V5=3.33+-0.5V C1=6.2deg+-2.5deg C2=20deg+-3deg Vi=10V