104741-3960 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413960


104741-3960 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-3960 1047413960

Cross reference number

ZEXEL 104741-3960 1047413960


Zexel num
Bosch num
Firm num
Name
104741-3960 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   45.1 44.6 45.6
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   43 39.5 46.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   45.9 41.9 49.9
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   45.1 44.1 46.1
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   43.4 39.9 46.9
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   40 36.5 43.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   11.3 9.3 13.3
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   11.3 7.8 14.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   7.6 5.6 9.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   50 48 52
Governor adjustment_02
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   7.6 5.1 10.1
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55.7 50.7 60.7
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55.7 50.7 60.7
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   549 520 578
Pressure kgf/cm2   5.6 5.3 5.9
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   600 600 600
Timer stroke mm   1 0.4 1.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Timer stroke mm   3.9 3.3 4.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   1100 1100 1100
Timer stroke mm   4.1 3.6 4.5
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   14.9 14.4 15.4
Timer stroke TA mm   1.8 1.6 2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   21 20 22
Timer stroke TA mm   4.1 3.6 4.5
Timer stroke variation dT mm   0 0 0
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   14.4 13.4 15.4
Timer stroke TA mm   2.3 1.3 3.3
Timer stroke variation dT mm   1.8 1.8 1.8
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   2.5 2.4 2.6
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   21.5 17.5 25.5
Control lever angle beta deg.   23 18 28

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104741-3960
Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B) (Torque to T after adjustment) Screw protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10




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